Komatsu PC600-8, PC600LC-8 Hydraulic Excavator Operation and Maintenance Manual UEAM005000

Description

• Model List:
  • PC600-8 Hydraulic Excavator
  • PC600LC-8 Hydraulic Excavator

• 1. FOREWORD
• 2. SAFETY INFORMATION
• 2.1. Signal words
• 2.2. Example of safety message using signal word
• 2.3. Other signal words
• 2.4. Example of safety label using words
• 2.5. Safety labels using pictogram
• 2.6. NOISE
• 2.7. Vibration levels
• 3. INTRODUCTION
• 3.1. DIRECTIONS OF MACHINE
• 3.2. VISIBILITY FROM OPERATORS SEAT
• 3.3. BREAKINGIN THE NEW MACHINE
• 4. PRODUCT INFORMATION
• 4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 4.3. SERVICE METER LOCATION
• 4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 4.5. MACHINE SERIAL PLATE
• 5. SAFETY INFORMATION
• 6. SAFETY LABELS
• 6.1. LOCATION OF SAFETY LABELS
• 6.2. SAFETY LABELS
• 7. SAFETY INFORMATION
• 7.1. SAFETY RULES
• 7.2. IF PROBLEMS ARE FOUND
• 7.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 7.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 7.5. SAFETY EQUIPMENT
• 7.6. KEEP MACHINE CLEAN
• 7.7. KEEP OPERATORS COMPARTMENT CLEAN
• 7.8. LEAVING OPERATORS SEAT WITH LOCK
• 7.9. HANDRAILS AND STEPS
• 7.10. MOUNTING AND DISMOUNTING
• 7.11. NO PERSONS ON ATTACHMENTS
• 7.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 7.13. BURN PREVENTION
• 7.14. FIRE PREVENTION AND EXPLOSION PREVENTION
• 7.15. ACTION IF FIRE OCCURS
• 7.16. WINDSHIELD WASHER FLUID
• 7.17. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 7.18. ATTACHMENT INSTALLATION
• 7.19. ATTACHMENT COMBINATIONS
• 7.20. CAB WINDOW GLASSES
• 7.21. UNAUTHORIZED MODIFICATIONS
• 7.22. SAFETY AT JOBSITE
• 7.23. WORKING ON LOOSE GROUND
• 7.24. DISTANCE TO HIGH VOLTAGE CABLES
• 7.25. ENSURE GOOD VISIBILITY
• 7.26. VENTILATION FOR ENCLOSED AREA
• 7.27. SIGNALMANS SIGNAL AND SIGNS
• 7.28. EMERGENCY EXIT FROM OPERATORS CAB
• 7.29. ASBESTOS DUST HAZARD PREVENTION
• 8. SAFETY MACHINE OPERATION
• 8.1. STARTING ENGINE
• 8.2. OPERATION
• 8.3. TRANSPORTATION
• 8.4. BATTERY
• 8.5. TOWING
• 8.6. LIFTING OBJECTS WITH BUCKET
• 9. SAFETY MAINTENANCE INFORMATION
• 9.1. WARNING TAG
• 9.2. KEEP WORK PLACE CLEAN AND TIDY
• 9.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 9.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 9.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 9.6. PROPER TOOLS
• 9.7. ACCUMULATOR
• 9.8. PERSONNEL
• 9.9. ATTACHMENTS
• 9.10. WORK UNDER THE MACHINE
• 9.11. NOISE
• 9.12. WHEN USING HAMMER
• 9.13. WELDING WORKS
• 9.14. REMOVING BATTERY TERMINALS
• 9.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 9.16. DO NOT DISASSEMBLE RECOIL SPRINGS
• 9.17. SAFETY RULES FOR HIGHPRESSURE OIL
• 9.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 9.19. SAFETY HANDLING HIGHPRESSURE HOSES
• 9.20. PRECAUTION FOR HIGH VOLTAGE
• 9.21. WASTE MATERIALS
• 9.22. AIR CONDITIONER MAINTENANCE
• 9.23. COMPRESSED AIR
• 9.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 10. MACHINE VIEW ILLUSTRATIONS
• 10.1. OVERALL MACHINE VIEW
• 10.2. CONTROLS AND GAUGES
• 11. DETAILED CONTROLS AND GAUGES
• 11.1. MONITORING SYSTEM
• 11.2. SWITCHES
• 11.3. CONTROL LEVERS AND PEDALS
• 11.4. EMERGENCY EXIT FROM OPERATORS CAB
• 11.5. DOOR LOCK
• 11.6. CAP WITH LOCK
• 11.7. HOT AND COOL BOX
• 11.8. MAGAZINE BOX
• 11.9. ASHTRAY
• 11.10. AIR CONDITIONER CONTROLS
• 11.11. CAB RADIO
• 11.12. AUXILIARY ELECTRIC POWER
• 11.13. FUSE
• 11.14. CIRCUIT BREAKER
• 11.15. CONTROLLER
• 11.16. TOOL BOX
• 11.17. GREASE PUMP
• 11.18. ACCUMULATOR
• 12. MACHINE OPERATIONS AND CONTROLS
• 12.1. BEFORE STARTING ENGINE
• 12.2. STARTING ENGINE
• 12.3. AFTER STARTING ENGINE
• 12.4. STOPPING THE ENGINE
• 12.5. MACHINE OPERATION
• 12.6. STEERING THE MACHINE
• 12.7. SWINGING
• 12.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 12.9. WORKING MODE
• 12.10. PROHIBITED OPERATIONS
• 12.11. GENERAL OPERATION INFORMATION
• 12.12. TRAVELING ON SLOPES
• 12.13. ESCAPE FROM MUD
• 12.14. RECOMMENDED APPLICATIONS
• 12.15. BUCKET REPLACEMENT
• 12.16. PARKING MACHINE
• 12.17. MACHINE INSPECTION AFTER DAILY WORK
• 12.18. LOCKING
• 12.19. OVERLOAD WARNING DEVICE (option)
• 13. TRANSPORTATION
• 13.1. PRECAUTIONS FOR TRANSPORTATION
• 13.2. LIFTING MACHINE
• 13.3. SHIPPING MACHINE INFORMATION
• 13.4. TRANSPORTATION POSTURE
• 13.5. PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
• 14. COLD WEATHER OPERATION
• 14.1. COLD WEATHER OPERATION INFORMATION
• 14.2. AFTER DAILY WORK COMPLETION
• 14.3. AFTER COLD WEATHER SEASON
• 15. LONG TERM STORAGE
• 15.1. BEFORE STORAGE
• 15.2. DURING STORAGE
• 15.3. AFTER STORAGE
• 15.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 16. TROUBLES AND ACTIONS
• 16.1. RUNNING OUT OF FUEL
• 16.2. PHENOMENA THAT ARE NOT FAILURES
• 16.3. TOWING THE MACHINE
• 16.4. SEVERE JOB CONDITION
• 16.5. DISCHARGED BATTERY
• 16.6. OTHER TROUBLE
• 17. MAINTENANCE INFORMATION
• 17.1. Service Meter Reading
• 17.2. Komatsu Genuine Replacement Parts
• 17.3. Komatsu Genuine Lubricants
• 17.4. Windshield Washer Fluid
• 17.5. Fresh and Clean Lubricants
• 17.6. Check Drained Oil and Used Filter
• 17.7. Fuel Strainer
• 17.8. Welding Instructions
• 17.9. Do not Drop Things Inside Machine
• 17.10. Dusty Jobsite
• 17.11. Avoid Mixing Lubricants
• 17.12. Locking the Inspection Covers
• 17.13. Hydraulic System Air Bleeding
• 17.14. Hydraulic Hose Installation
• 17.15. Checks After Inspection and Maintenance Works
• 18. OUTLINE OF SERVICE
• 18.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 18.2. ELECTRIC SYSTEM MAINTENANCE
• 19. WEAR PARTS
• 19.1. WEAR PARTS LIST
• 20. LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
• 20.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 21. TIGHTENING TORQUE SPECIFICATIONS
• 21.1. TIGHTENING TORQUE LIST
• 22. SAFETY CRITICAL PARTS
• 22.1. SAFETY CRITICAL PARTS LIST
• 23. MAINTENANCE SCHEDULE
• 23.1. MAINTENANCE SCHEDULE CHART
• 23.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 24. MAINTENANCE PROCEDURE
• 24.1. INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
• 24.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 24.3. WHEN REQUIRED
• 24.4. CHECK BEFORE STARTING
• 24.5. EVERY 10 HOURS MAINTENANCE
• 24.6. EVERY 100 HOURS MAINTENANCE
• 24.7. EVERY 250 HOURS MAINTENANCE
• 24.8. EVERY 500 HOURS MAINTENANCE
• 24.9. EVERY 1000 HOURS MAINTENANCE
• 24.10. EVERY 2000 HOURS MAINTENANCE
• 24.11. EVERY 4000 HOURS MAINTENANCE
• 24.12. EVERY 5000 HOURS MAINTENANCE
• 24.13. EVERY 8000 HOURS MAINTENANCE
• 25. SPECIFICATIONS
• 26. GENERAL PRECAUTIONS FOR SAFETY
• 26.1. PRECAUTIONS WHEN SELECTING
• 26.2. READ THE INSTRUCTION MANUAL THOROUGHLY
• 26.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 26.4. PRECAUTIONS WHEN USING
• 27. ATTACHMENT GUIDE
• 27.1. COMBINATIONS OF WORK EQUIPMENT
• 27.2. TRACK SHOES SELECTION
• 27.3. HANDLING MACHINES EQUIPPED WITH KOMTRAX