Komatsu PC7000E-6 Hydraulic Mining Shovel Assembly and Transport Manual 35003up-xE-GB-0

Description

• Model List:
  • PC7000E-6 Hydraulic Mining Shovel

• 1. CONTENTS
• 2. SAFETY
• 2.1. SAFETY INFORMATION
• 2.2. OVERVIEW
• 2.3. SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATORS CAB.
• 2.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 2.5. PRECAUTION FOR MAINTENANCE
• 2.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 2.7. SPECIAL SAFETY EQUIPMENT
• 2.8. HIGH VOLTAGE SAFETY INSTRUCTIONS FOR MACHINES WITH ELECTRIC MOTOR
• 2.9. ADDITIONAL SAFETY PRECAUTIONS
• 3. GENERAL
• 3.1. GENERAL
• 3.2. ASSEMBLY SITE REQUIREMENTS
• 3.3. LIFTING OF THE MAIN COMPONENTS
• 3.4. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 4. ASSEMBLY SEQUENCE
• 4.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 4.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 4.3. ASSEMBLY OF UNDERCARRIAGE
• 4.4. MOUNTING OF THE CABLE DRUM
• 4.5. MOUNTING OF THE SLEW RING
• 4.6. MOUNTING SUPERSTRUCTURE PLATFORM ONTO THE UNDERCARRIAGE
• 4.7. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 4.8. ASSEMBLY OF MACHINERY HOUSE WALL
• 4.9. ASSEMBLY OF MACHINERY HOUSE ROOF ELEMENTS
• 4.10. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 4.11. MOUNTING OF HYDRAULIC ACCESS LADDER
• 4.12. PREASSEMBLY OF FACE SHOVEL BOOM
• 4.13. ATTACH BOOM TO SUPERSTRUCTRE AFRAME
• 4.14. PREASSEMBLY OF BACKHOE BOOM
• 4.15. MOUNTING OF THE COUNTERWEIGHT
• 4.16. MOUNTING OF HIGH VOLTAGE SWITCH CABINET
• 4.17. HIGH VOLTAGE INTERLOCK SAFETY SWITCHES
• 4.18. CONNECT HIGH VOLTAGE CABLES AND CONTROL CABLES ON MACHINES WITH CABLE DRUM
• 4.19. CONNECT HIGH VOLTAGE CABLES ON MACHINES WITH CABLE GUIDE
• 4.20. MOUNTING OF THE CAB BASE
• 4.21. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 4.22. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 4.23. ATTACHING THE HYDRAULIC OIL COOLER
• 4.24. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 4.25. ATTACHING THE CENTRAL LUBRICATION UNIT
• 4.26. CENTRAL REFILLING SYSTEM
• 4.27. MOUNTING CANNODE BOXES ON MACHINERY HOUSE ROOF
• 4.28. PRECHECKS PRIOR TO INITIAL START UP
• 4.29. HIGH VOLTAGE INTERLOCK SYSTEM
• 4.30. CHECKING DIRECTION OF MOTOR ROTATION
• 4.31. CHECK AND ADJUST ALIGNMENT OF MAIN MOTORS
• 4.32. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 4.33. BLEEDING THE SECONDARY HYDRAULIC PUMPS
• 4.34. ASSEMBLY FACE SHOVEL ATTACHMENT
• 4.35. BLEEDING THE HYDRAULIC CIRCUITS
• 4.36. ATTACHING FACE SHOVEL TO THE STICK
• 4.37. ATTACHING THE BACKHOE STICK TO THE BOOM
• 4.38. BLEEDING THE HYDRAULIC CIRCUITS
• 4.39. ATTACHING BACKHOE BUCKET TO THE STICK
• 4.40. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 5. FINAL CHECKS AND ADJUSTMENTS
• 5.1. COMMISSIONING CHECK LIST
• 5.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 5.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 5.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 5.5. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 5.6. COMMISSIONING OF THE AIR CONDITIONING
• 5.7. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC MANUAL
• 5.8. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 6. ORBCOMM INITIALIZATION
• 6.1. ORBCOMM TERMINAL ACTIVATION
• 6.2. WEBCARE BASIC INFORMATION FOR MACHINE REGISTRATION
• 7. DISASSEMBLY OF THE MACHINE
• 7.1. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 7.2. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 7.3. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 7.4. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 7.5. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE DRUM
• 7.6. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM ON MACHINES WITH CABLE GUIDE