Komatsu PC800-8, PC850-8 Galeo Hydraulic Excavator Field Assembly Manual GEN00048-00

Description

• Model List:
  • PC800-8 Galeo Hydraulic Excavator
  • PC850-8 Galeo Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SPECIFICATIONS
• 5. PRECAUTIONS FOR FIELD ASSEMBLY
• 6. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
• 7. KIT LAYOUT DIAGRAM
• 8. TRANSPORTATION
• 9. LIST OF TOOLS FOR FIELD ASSEMBLING
• 10. TIGHTENING TORQUE
• 11. COATING MATERIALS
• 12. ASSEMBLY OF BASE MACHINE
• 12.1. A1. INSTALLATION OF LEFT AND RIGHT TRACK FRAMES
• 12.2. A2. INSTALLATION OF TRAVEL PIPE
• 12.3. A3. INSTALLATION OF TOP GUARD
• 12.4. A4. INSTALLATION OF RADIATOR COVER
• 12.5. A5. INSTALLATION OF REARVIEW MIRROR
• 12.6. A6. INSTALLATION OF LEFT SIDE STEP
• 12.7. A7. INSTALLATION OF HANDRAIL
• 12.8. A8. INSTALLATION OF HANDRAIL (WITH TOP GUARD)
• 12.9. A9. INSTALLATION OF MUFFLER TAIL TUBE
• 12.10. A10. STICKING SHEET TO COUNTERWEIGHT
• 12.11. A11. INSTALLATION OF COUNTERWEIGHT
• 12.12. A12. INSTALLATION OF ORBCOMM ANTENNA (IF EQUIPPED)
• 12.13. A13. INSTALLATION OF STEP LIGHT
• 12.14. A14. AIR BLEEDING OF TRAVEL MOTOR
• 12.15. A15. INSTALLATION OF TRAVEL PIPING COVER
• 12.16. A16. TESTING TRACK SHOE TENSION
• 12.17. A17. CHECK FUEL, COOLANT AND OIL LEVELS
• 12.18. A18. PARTS TO BE TOUCHED UP AFTER FIELD ASSEMBLY
• 13. ASSEMBLING OF WORK EQUIPMENT OF BACKHOE
• 13.1. B1. ASSEMBLY OF ARM CYLINDER
• 13.2. B2. CONNECTION OF ARM CYLINDER HOSES
• 13.3. B3. INSTALLATION OF BOOM CYLINDER FOOT
• 13.4. B4. RELIEVING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT
• 13.5. B5. INSTALLATION OF BOOM CYLINDER HOSES
• 13.6. B6. ASSEMBLY OF BOOM ASSEMBLY
• 13.7. B7. HOSE CONNECTION OF ARM AND BUCKET CIRCUITS
• 13.8. B8. INSTALLATION OF QUICK RETURN HOSE
• 13.9. B9. INSTALLATION OF BOOM CYLINDER
• 13.10. B10. INSTALLATION OF ARM ASSEMBLY
• 13.11. B11. INSTALLATION OF HOSE BETWEEN BOOM AND BUCKET CYLINDER
• 13.12. B12. INSTALLATION OF BUCKET ASSEMBLY
• 13.13. B13. LUBRICATION PIPING TO WORK EQUIPMENT
• 13.14. B14. AIR BLEEDING FROM CYLINDER
• 13.15. B15. WIRING OF WORK EQUIPMENT
• 13.16. B16. GREASING AFTER ASSEMBLING WORK EQUIPMENT
• 14. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
• 14.1. M1. INSPECTION OF OIL LEVEL IN HYDRAULIC TANK AND REFILL
• 14.2. M2. REPLACEMENT OF RETURN FILTER (STANDARD FILTER TO FLUSHING FILTER)
• 14.3. M3. FLUSHING OF HYDRAULIC CIRCUIT
• 14.4. M4. ERROR CODE
• 15. ASSEMBLING OF WORK EQUIPMENT OF LOADING SHOVEL
• 15.1. C1. RELEASING RESIDUAL PRESSURE IN HYDRAULIC CIRCUIT
• 15.2. C2. PULLING OUT BOOM FOOT PIN AND BOOM CYLINDER FOOT PIN
• 15.3. C3. INSTALLATION OF BOOM AND ARM ASSEMBLY
• 15.4. C4. INSTALLATION OF FLUSHING PIPING BETWEEN CHASSIS AND BOOM
• 15.5. C5. INSTALLATION OF FLUSHING PIPING FOR BOOM CYLINDER AND ARM CYLINDER
• 15.6. C6. INSTALLATION OF FLUSHING PIPING FOR BUCKET CYLINDER
• 15.7. C7. INSTALLATION OF FLUSHING PIPING FOR BOTTOM DUMP CYLINDER
• 15.8. C8. INSTALLATION OF BOOM CYLINDER
• 15.9. C9. INSTALLATION OF BOOM CYLINDER FOOT
• 15.10. C10. INSTALLATION OF BOOM CYLINDER HOSES
• 15.11. C11. INSTALLATION OF BOOM CYLINDER ROD PIN
• 15.12. C12. INSTALLATION OF ARM CYLINDER HOSES
• 15.13. C13. INSTALLATION OF BUCKET CYLINDER
• 15.14. C14. INSTALLATION OF BUCKET CYLINDER HOSE
• 15.15. C15. INSTALLATION OF CONNECTING HOSES BETWEEN CHASSIS AND BOOM TOP
• 15.16. C16. INSTALLATION OF BOTTOM DUMP CYLINDER HOSES
• 15.17. C17. INSTALLATION OF BUCKET ASSEMBLY
• 15.18. C18. INSTALLATION OF WORKING LAMPS
• 15.19. C19. INSTALLATION OF WORK EQUIPMENT GREASE PIPING
• 15.20. C20. GREASING AFTER ASSEMBLING OF WORK EQUIPMENT
• 15.21. C21. BLEEDING AIR FROM WORK EQUIPMENT CIRCUIT
• 15.22. C22. CHECKING OIL LEVEL IN HYDRAULIC TANK AND ADDING OIL
• 15.23. C23. REPLACEMENT OF RETURN FILTER (STANDARD FILTER TO FLUSHING FILTER)
• 15.24. C24. FLUSHING OF HYDRAULIC CIRCUIT
• 16. FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
• 17. FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)