Description
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Model List:
- PC80MR-5E0 Hydraulic Excavator
- 1. FOREWORD
- 1.1. READ THIS MANUAL
- 1.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
- 1.3. SAFETY INFORMATION
- 1.4. SAFETY LABELS
- 1.5. NOISE
- 1.6. VIBRATION LEVELS
- 1.6.1. VIBRATION OPERATING CONDITION
- 1.6.2. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
- 1.7. INTRODUCTION
- 1.7.1. MAIN USE OF MACHINE
- 1.7.2. DEMOLITION WORK
- 1.7.3. DIRECTIONS OF MACHINE
- 1.7.4. VISIBILITY FROM OPERATORS SEAT
- 1.7.5. PROTECTIVE STRUCTURES
- 1.8. RECOMMENDATIONS ABOUT EMISSION CONTROL SYSTEM
- 1.9. PRODUCT INFORMATION
- 1.9.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 1.9.2. LOCATION OF ENGINE NUMBER PLATE
- 1.9.3. FLUORINATED GREENHOUSE GASES
- 1.9.4. SERVICE METER LOCATION
- 1.9.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- 1.10. SERIAL PLATE
- 1.11. DECLARATION OF CONFORMITY
- 1.12. TABLE OF CONTENTS
- 2. SAFETY
- 2.1. SAFETY LABELS
- 2.1.1. LOCATION OF SAFETY LABELS
- 2.1.2. CONTENTS OF SAFETY LABELS
- 2.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 2.2.1. PRECAUTIONS BEFORE STARTING OPERATION
- 2.2.2. PREPARATIONS FOR SAFE OPERATION
- 2.2.3. PRECAUTIONS TO PREVENT FIRE
- 2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 2.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
- 2.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 2.2.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
- 2.2.8. UNAUTHORIZED MODIFICATION
- 2.2.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- 2.2.10. PRECAUTIONS RELATED TO CAB GLASS
- 2.2.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- 2.3. PRECAUTIONS FOR OPERATION
- 2.3.1. PRECAUTIONS FOR JOBSITE
- 2.3.2. START ENGINE
- 2.3.3. PRECAUTIONS FOR OPERATION
- 2.3.4. PRECAUTIONS FOR TRANSPORTATION
- 2.3.5. TOWING AND BEING TOWED
- 2.3.6. LIFTING OPERATION BY USING BUCKET WITH HOOK
- 2.3.7. LIFTING OPERATION BY USING LIFTING DEVICE (OPTIONAL EQUIPMENT)
- 2.4. PRECAUTIONS FOR MAINTENANCE
- 2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 2.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
- 3. OPERATION
- 3.1. GENERAL VIEW
- 3.1.1. MACHINE EQUIPMENT NAME
- 3.1.2. CONTROLS AND GAUGES NAMES
- 3.1.3. OTHER EQUIPMENT NAME
- 3.2. EXPLANATION OF COMPONENTS
- 3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
- 3.2.2. SWITCHES
- 3.2.3. CONTROL LEVERS AND PEDALS
- 3.2.4. OTHER EQUIPMENT
- 3.3. MACHINE OPERATIONS AND CONTROLS
- 3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- 3.3.2. METHOD FOR STARTING ENGINE
- 3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
- 3.3.4. METHOD FOR STOPPING ENGINE
- 3.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
- 3.3.6. METHOD FOR STEERING MACHINE
- 3.3.7. METHOD FOR SWINGING MACHINE
- 3.3.8. METHOD FOR OPERATING WORK EQUIPMENT
- 3.3.9. HANDLE WORKING MODE
- 3.3.10. PROHIBITED OPERATIONS
- 3.3.11. PRECAUTIONS FOR OPERATION
- 3.3.12. PRECAUTIONS FOR WORKING ON SLOPE
- 3.3.13. METHOD FOR ESCAPING FROM MUD
- 3.3.14. RECOMMENDED APPLICATIONS
- 3.3.15. METHOD FOR LIFTING OBJECTS WITH LIFTING DEVICE
- 3.3.16. METHOD FOR REPLACING BUCKET
- 3.3.17. METHOD FOR PARKING MACHINE
- 3.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
- 3.3.19. LOCK
- 3.4. HANDLE AIR CONDITIONER
- 3.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
- 3.4.2. METHOD FOR OPERATING AIR CONDITIONER
- 3.5. HANDLE RADIO
- 3.6. HANDLE RUBBER AND ROAD LINERS SHOES
- 3.6.1. RECOMMENDED USE OF RUBBER AND ROAD LINERS SHOES
- 3.6.2. COMPARISON OF RUBBER ,ROAD LINERS SHOES AND STEEL SHOES
- 3.6.3. WARRANTY OF RUBBER AND ROAD LINERS SHOES
- 3.6.4. PROHIBITED OPERATIONS WHEN USING RUBBER AND ROAD LINERS SHOES
- 3.6.5. PRECAUTIONS FOR USING RUBBER AND ROAD LINERS SHOES
- 3.7. TRANSPORTATION
- 3.7.1. PRECAUTIONS FOR TRANSPORTING MACHINE
- 3.7.2. SELECT TRANSPORTATION METHOD
- 3.7.3. LOADING AND UNLOADING WITH TRAILER
- 3.7.4. METHOD FOR LIFTING MACHINE
- 3.8. COLD WEATHER OPERATION
- 3.8.1. COLD WEATHER OPERATION INFORMATION
- 3.8.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
- 3.8.3. AFTER COLD WEATHER SEASON
- 3.9. PRECAUTIONS FOR LONGTERM STORAGE
- 3.9.1. PREPARATION FOR LONGTERM STORAGE
- 3.9.2. MAINTENANCE DURING LONGTERM STORAGE
- 3.9.3. STARTING MACHINE AFTER LONGTERM STORAGE
- 3.10. TROUBLES AND ACTIONS
- 3.10.1. ACTIONS WHEN RUNNING OUT OF FUEL
- 3.10.2. PHENOMENA THAT ARE NOT FAILURES
- 3.10.3. PRECAUTIONS FOR TOWING MACHINE
- 3.10.4. PRECAUTIONS FOR SEVERE JOB CONDITION
- 3.10.5. PRECAUTIONS FOR DISCHARGED BATTERY
- 3.10.6. OTHER TROUBLE
- 4. MAINTENANCE
- 4.1. PRECAUTIONS FOR MAINTENANCE
- 4.1.1. CHECK SERVICE METER READING
- 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
- 4.1.3. KOMATSU GENUINE LUBRICANTS
- 4.1.4. ALWAYS USE CLEAN WASHER FLUID
- 4.1.5. FRESH AND CLEAN LUBRICANTS
- 4.1.6. CHECK DRAINED OIL AND USED FILTER
- 4.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
- 4.1.8. WELDING INSTRUCTIONS
- 4.1.9. DO NOT DROP THINGS INSIDE MACHINE
- 4.1.10. PRECAUTIONS FOR KDPF
- 4.1.11. DUSTY JOBSITES
- 4.1.12. AVOID MIXING OIL
- 4.1.13. LOCK INSPECTION COVERS
- 4.1.14. BLEED AIR FROM HYDRAULIC CIRCUIT
- 4.1.15. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- 4.1.16. CHECKS AFTER INSPECTION AND MAINTENANCE
- 4.1.17. FIX FLOOR SECURELY
- 4.1.18. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- 4.1.19. CLOSE ENGINE HOOD SECURELY
- 4.2. OUTLINE OF MAINTENANCE
- 4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 4.2.2. HANDLE ELECTRICAL COMPONENTS
- 4.2.3. HANDLE HYDRAULIC COMPONENTS
- 4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- 4.4. MAINTENANCE SCHEDULE
- 4.4.1. MAINTENANCE SCHEDULE TABLE
- 4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- 4.5. MAINTENANCE PROCEDURE
- 4.5.1. WHEN REQUIRED
- 4.5.2. CHECKS BEFORE STARTING
- 4.5.3. EVERY 100 HOURS MAINTENANCE
- 4.5.4. EVERY 250 HOURS MAINTENANCE
- 4.5.5. EVERY 500 HOURS MAINTENANCE
- 4.5.6. EVERY 1000 HOURS MAINTENANCE
- 4.5.7. EVERY 1500 HOURS MAINTENANCE
- 4.5.8. EVERY 2000 HOURS MAINTENANCE
- 4.5.9. EVERY 3000 HOURS MAINTENANCE
- 4.5.10. EVERY 4000 HOURS MAINTENANCE
- 4.5.11. EVERY 6000 HOURS MAINTENANCE
- 5. SPECIFICATIONS
- 5.1. SPECIFICATIONS
- 5.2. EXPLANATION OF LIFT CAPACITY CHART
- 6. ATTACHMENTS AND OPTIONS
- 6.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
- 6.1.1. PRECAUTIONS WHEN SELECTING
- 6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
- 6.1.3. PRECAUTIONS WHEN REMOVING AND INSTALLING
- 6.1.4. PRECAUTIONS FOR USING
- 6.2. QUICK COUPLER SYSTEM
- 6.2.1. HANDLING QUICK COUPLER
- 6.3. PIECE BOOM
- 6.3.1. PIECE BOOM COMPONENTS
- 6.3.2. PIECE BOOM CONTROL PEDAL
- 6.3.3. METHOD FOR LUBRICATING 2PIECE BOOM
- 6.3.4. SPECIFICATIONS
- 6.3.5. EXPLANATION OF LIFT CAPACITY CHART
- 6.4. HANDLE BUCKET WITH HOOK
- 6.4.1. PRECAUTIONS FOR OPERATION
- 6.5. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT
- 6.5.1. EXPLANATION OF COMPONENTS ON MACHINES WITH ATTACHMENT
- 6.5.2. METHOD FOR REMOVING AND INSTALLING ATTACHMENT
- 6.5.3. METHOD FOR OPERATING ATTACHMENT
- 6.5.4. SPECIFICATIONS
- 6.6. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT (2nd LINE)
- 6.6.1. EXPLANATION OF COMPONENTS ON MACHINES WITH ATTACHMENT (2nd LINE)
- 6.6.2. METHOD FOR CONNECTING HYDRAULIC CIRCUIT (2nd LINE)
- 6.6.3. METHOD FOR OPERATING ATTACHMENT (2nd LINE)
- 6.7. HANDLE MACHINE READY FOR INSTALLATION ATTACHMENT (3rd LINE)
- 6.7.1. EXPLANATION OF COMPONENTS ON MACHINES WITH ATTACHMENT (3rd LINE)
- 6.7.2. METHOD FOR CONNECTING HYDRAULIC CIRCUIT AND OPERATING ATTACHMENT (3rd LINE)
- 6.8. ARM/PIN INFORMATION
- 6.9. ATTACHMENTS AND OPTIONS
- 6.9.1. INSTALL ATTACHMENT
- 6.9.2. TRACK SHOES SELECTION
- 6.10. RECOMMENDED ATTACHMENT OPERATIONS
- 6.10.1. HYDRAULIC BREAKER
- 7. REPLACEMENT PARTS
- 7.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
- 7.1.1. DEFINED LIFE PARTS LIST
- 7.2. CONSUMABLE PARTS
- 7.2.1. CONSUMABLE PARTS LIST
- 7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 7.3.1. LUBRICATION CHART
- 7.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 7.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
- 8. INDEX
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