Komatsu PW400MH-6 Wheeled Excavator Operation and Maintenance Manual CEAM008301

Description

• Model List:
  • PW400MH-6 Wheeled Excavator

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN THE MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR
• 1.4.1. PLATE LOCATION
• 1.4.2. ENGINE SERIAL NO. PLATE LOCATION
• 1.4.3. TABLE TO ENTER NUMBERS AND DISTRIBUTOR
• 1.5. TABLE OF CONTENTS
• 2. SAFETY
• 2.1. WARNING LABELS
• 2.2. GENERAL PRECAUTIONS
• 2.2.1. SAFETY RULES
• 2.2.2. SAFETY FEATURES
• 2.2.3. UNAUTHORIZED MODIFICATION
• 2.2.4. INSIDE OPERATORS COMPARTMENT
• 2.2.5. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 2.2.6. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 2.2.7. MOUNTING AND DISMOUNTING
• 2.2.8. INJURY FROM WORK EQUIPMENT
• 2.2.9. FIRE PREVENTION FOR FUEL AND OIL
• 2.2.10. PRECAUTIONS AT HIGH TEMPERATURES
• 2.2.11. ASBESTOS DUST HAZARD PREVENTION
• 2.2.12. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.2.13. CAB GLASS
• 2.2.14. WINDOW WASHER FLUID
• 2.2.15. ESCAPE FROM FIRE
• 2.2.16. PROTECTION AGAINST FALLING OR FLYING OBJECTS
• 2.2.17. MACHINES WITH ACCUMULATOR
• 2.2.18. PRECAUTIONS FOR ATTACHMENTS
• 2.2.19. INDOOR VENTILATION
• 2.2.20. EMERGENCY EXIT FROM OPERATORS CAB
• 2.3. PRECAUTIONS DURING OPERATION
• 2.3.1. BEFORE STARTING ENGINE
• 2.3.2. OPERATING MACHINE
• 2.3.3. TRANSPORTATION
• 2.3.4. BATTERY
• 2.3.5. TOWING
• 2.4. PRECAUTIONS FOR MAINTENANCE
• 2.4.1. BEFORE CARRYING OUT MAINTENANCE
• 2.4.2. DURING MAINTENANCE
• 2.5. MAGNET SAFETY
• 2.5.1. READ THE MAGNET INSTRUCTIONS
• 2.5.2. BEWARE OF HIGH VOLTAGE
• 2.5.3. HANDLE MAGNET WITH CARE
• 3. OPERATION
• 3.1. GENERAL
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF OPERATORS COMPARTMENT
• 3.1.3. GENERAL VIEW OF MONITOR PANEL
• 3.1.4. GENERAL VIEW OF OUTRIGGER PANEL
• 3.1.5. GENERAL VIEW OF MAGNET PANEL
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR
• 3.2.2. OUTRIGGER PANEL
• 3.2.3. MAGNET GRAPPLE PANEL
• 3.2.4. SWITCHES
• 3.2.5. STEERING
• 3.2.6. CONTROL LEVERS AND PEDALS
• 3.2.7. DOOR LOCK
• 3.2.8. OPERATOR EASE
• 3.2.9. CAP, COVER WITH LOCK
• 3.2.10. AIR CONDITIONER
• 3.2.11. AM/FM RADIO
• 3.2.12. ELECTRIC POWER TAKE OUT ADAPTER
• 3.2.13. FUSE
• 3.2.14. FUSIBLE LINK
• 3.2.15. CONTROLLERS
• 3.2.16. TOOL BOX
• 3.2.17. GREASE GUN HOLDER
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. MOVING AND STEERING MACHINE
• 3.3.5. STOPPING MACHINE
• 3.3.6. SWINGING
• 3.3.7. OPERATION OF WORK EQUIPMENT
• 3.3.8. WORKING MODES
• 3.3.9. PERMISSIBLE WATER DEPTH
• 3.3.10. PARKING MACHINE
• 3.3.11. CHECK AFTER FINISHING WORK
• 3.3.12. STOPPING ENGINE
• 3.3.13. CHECK AFTER STOPPING ENGINE
• 3.3.14. LOCKING
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.6. LONG TERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.6.4. MACHINE START AFTER STORAGE
• 3.6.5. METHOD OF TOWING DISABLED MACHINE
• 3.6.6. DISCHARGED BATTERY
• 3.6.7. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.2. OUTLINE OF HYDRAULIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. USE OF FUEL, COOLANT AND LUBRICANTS
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.4.2. ENGINE OIL SPECIFICATIONS
• 4.4.3. DAMPER, SWING MACHINERY AND HYDRAULIC SYSTEM OIL SPECIFICATIONS
• 4.4.4. FUEL SYSTEM
• 4.4.5. FRONT AND REAR AXLE HOUSING OIL SPECIFICATIONS
• 4.4.6. COOLING SYSTEM
• 4.5. STANDARD TIGHTENING TORQUES
• 4.5.1. INTRODUCTION OF NECESSARY TOOLS
• 4.5.2. BOLT IDENTIFICATION CHART
• 4.6. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 100 HOURS SERVICE
• 4.8.2. INITIAL 250 HOURS SERVICE
• 4.8.3. WHEN REQUIRED
• 4.8.4. CHECK BEFORE STARTING
• 4.8.5. EVERY 10 HOURS SERVICE DAILY
• 4.8.6. EVERY 50 HOURS SERVICE
• 4.8.7. EVERY 100 HOURS SERVICE
• 4.8.8. EVERY 250 HOURS SERVICE
• 4.8.9. EVERY 500 HOURS SERVICE
• 4.8.10. EVERY 1000 HOURS SERVICE
• 4.8.11. EVERY 2000 HOURS SERVICE
• 4.8.12. EVERY 4000 HOURS SERVICE
• 4.8.13. EVERY 5000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS AND DIMENSIONS
• 5.1.1. SPECIFICATIONS
• 5.1.2. DIMENSIONS
• 5.2. LIFTING CAPACITIES
• 5.2.1. OUTRIGGERS DOWN
• 5.2.2. OUTRIGGERS UP
• 5.3. TRANSPORT
• 6. MACHINE SYSTEMS
• 6.1. HYDRAULIC SCHEMATIC
• 6.2. CAB RISER VALVES
• 6.3. UPPER STEERING
• 6.4. UPPER BRAKE
• 6.5. UPPER TRAVEL
• 6.6. ACCUMULATOR CHARGE AND PRIORITY VALVE
• 6.7. PARKING BRAKE AXLE LOCK
• 6.8. UPPER OUTRIGGERS
• 6.9. TRAVEL VALVE TO SWIVEL
• 6.10. OUTRIGGER PANEL SCHEMATIC
• 6.11. CARRIER ELECTRICAL
• 6.12. CAB ELECTRICAL
• 6.13. STEERING AND GENERATOR PUMPS
• 6.14. GENERATOR AND CONTROLLER PACKAGE
• 6.15. GENERATOR VALVING AND PIPING
• 6.16. MAGNET 230 VOLT ELECTRICAL
• 6.17. MAGNET 24 VOLT ELECTRICAL
• 6.18. GENERATOR HYDRAULIC COMPONENTS
• 6.19. MAGNET DISCONNECT SWITCH AND CONTROLLER
• 6.20. CONTROL HANDLES AND CONNECTIONS
• 6.21. GRAPPLE CONTROL GROUP
• 6.22. GRAPPLE CONTROL MAIN VALVE
• 6.23. OPEN, CLOSE AND ROTATION FLOW CONTROL VALVE
• 6.24. DOI GRAPPLE CONTROL VALVE
• 6.25. FRONT AND REAR AXLES