Description
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Model List:
- SAA6D170E-3 Diesel Engine
- 1. COVER
- 2. FOREWORD
- 2.1. FOREWORD
- 2.2. SAFETY INFORMATION
- 2.3. PRODUCT INFORMATION
- 2.3.1. ENGINE SERIAL NO. PLATE POSITION
- 2.3.2. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 3. CONTENTS
- 4. SAFETY
- 4.1. SAFETY INFORMATION
- 4.2. GENERAL PRECAUTIONS
- 4.2.1. SAFETY RULES
- 4.2.2. IF ABNORMALITIES ARE FOUND
- 4.2.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
- 4.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
- 4.2.5. SAFETY FEATURES
- 4.2.6. KEEP MACHINE CLEAN
- 4.2.7. PREVENTION OF BURNS
- 4.2.8. FIRE PREVENTION
- 4.2.9. UNAUTHORIZED MODIFICATION
- 4.2.10. PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
- 4.3. PRECAUTIONS FOR OPERATION
- 4.3.1. STARTING ENGINE
- 4.3.1.1. CHECKS BEFORE STARTING ENGINE, ADJUST
- 4.3.1.2. PRECAUTIONS WHEN STARTING
- 4.3.1.3. PRECAUTIONS IN COLD AREAS
- 4.3.2. OPERATION
- 4.3.2.1. CHECKS BEFORE STARTING OPERATION
- 4.3.3. TRANSPORTATION
- 4.3.3.1. SHIPPING
- 4.3.4. BATTERY
- 4.3.4.1. BATTERY HAZARD PREVENTION
- 4.4. PRECAUTIONS FOR MAINTENANCE
- 4.4.1. WARNING TAG
- 4.4.2. KEEP WORK PLACE CLEAN AND TIDY
- 4.4.3. APPOINT LEADER WHEN WORKING WITH OTHERS
- 4.4.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
- 4.4.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
- 4.4.6. MIND YOUR STEP WHEN CARRYING OUT MAINTENANCE
- 4.4.7. PROPER TOOLS
- 4.4.8. LIFT ENGINE CAREFULLY
- 4.4.9. PERSONNEL
- 4.4.10. NOISE
- 4.4.11. PRECAUTIONS WHEN USING HAMMER
- 4.4.12. REPAIR WELDING
- 4.4.13. REMOVING BATTERY TERMINAL
- 4.4.14. PRECAUTIONS WITH HIGHPRESSURE OIL
- 4.4.15. PRECAUTIONS FOR HIGHPRESSURE FUEL
- 4.4.16. HANDLING HIGHPRESSURE HOSES, PIPING
- 4.4.17. PRECAUTIONS FOR HIGH VOLTAGE
- 4.4.18. WASTE MATERIALS
- 4.4.19. COMPRESSED AIR
- 4.4.20. PERIODIC REPLACEMENT OF SAFETYCRITICAL PARTS
- 5. OPERATION
- 5.1. GENERAL VIEW
- 5.1.1. GENERAL VIEW OF ENGINE
- 5.1.2. EXTERIOR VIEW OF FUEL FILTER UNIT
- 5.2. EXPLANATION OF COMPONENTS
- 5.2.1. METER
- 5.2.2. SWITCHES
- 5.2.3. DUST INDICATOR
- 5.3. OPERATION
- 5.3.1. CHECK BEFORE STARTING ENGINE
- 5.3.2. STARTING ENGINE
- 5.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
- 5.3.4. STOPPING ENGINE
- 5.3.5. EMERGENCY STOPPING
- 5.3.6. CHECK AFTER STOPPING ENGINE
- 5.3.7. MAINTENANCE OPERATION OF ENGINE FOR EMERGENCY GENERATOR SPECIFICATION
- 5.4. TRANSPORTATION
- 5.4.1. METHOD OF LIFTING ENGINE
- 5.5. COLD WEATHER OPERATION
- 5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
- 5.5.2. AFTER COLD WEATHER
- 5.6. LONGTERM STORAGE
- 5.6.1. BEFORE STORAGE
- 5.6.2. DURING STORAGE
- 5.6.3. AFTER STORAGE
- 5.7. TROUBLESHOOTING
- 5.7.1. AFTER RUNNING OUT OF FUEL
- 5.7.2. IF BATTERY IS DISCHARGED
- 5.7.3. OTHER TROUBLE
- 6. MAINTENANCE
- 6.1. GUIDE TO MAINTENANCE
- 6.2. OUTLINE OF SERVICE
- 6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 6.2.2. OUTLINE OF ELECTRIC SYSTEM
- 6.3. WEAR PARTS
- 6.3.1. WEAR PARTS LIST
- 6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 6.4.1. FUEL, OIL COOLANT
- 6.4.2. HANDLING WHEN USING A GRADE HEAVY OIL AS FUEL
- 6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 6.5.1. TORQUE LIST
- 6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 6.6.1. SAFETY CRITICAL PARTS
- 6.7. MAINTENANCE SCHEDULE CHART
- 6.7.1. MAINTENANCE SCHEDULE CHART
- 6.8. SERVICE PROCEDURE
- 6.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
- 6.8.2. WHEN REQUIRED
- 6.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
- 6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
- 6.8.2.3. CHECK ELECTRIC HEATER (IF EQUIPPED)
- 6.8.2.4. CLEAN, INSPECT RADIATOR WITH AIRCOOLED FUEL COOLER, AIRCOOLED AFTERCOOLER
- 6.8.3. CHECK BEFORE STARTING
- 6.8.4. EVERY 500 HOURS SERVICE
- 6.8.4.1. CHECK LEVEL OF BATTERY ELECTROLYTE
- 6.8.4.2. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
- 6.8.4.3. REPLACE FUEL FILTER CARTRIDGE
- 6.8.5. EVERY 1000 HOURS SERVICE
- 6.8.5.1. REPLACE CORROSION RESISTOR CARTRIDGE (IF EQUIPPED)
- 6.8.5.2. CHECK FOR LOOSE ELECTRONIC GOVERNMENT, CONTROLLER MOUNTING BOLTS
- 6.8.6. EVERY 2000 HOURS SERVICE
- 6.8.6.1. CLEAN ENGINE BREATHER ELEMENT
- 6.8.6.2. LUBRICATING
- 6.8.6.3. CHECK FAN BELT TENSION, ADJUST
- 6.8.6.4. CHECK ALTERNATOR, STARTING MOTOR
- 6.8.6.5. CHECK PALY OF TURBOCHARGER ROTOR
- 6.8.6.6. CHECK HOSES
- 6.8.6.7. CHECK, ADJUST INJECTOR
- 6.8.6.8. CHECK MOUNTING BOLTS
- 6.8.6.9. CHRCK ENGINE VALVE CLEARANCE, ADJUST
- 6.8.7. EVERY 4000 HOURS SERVICE
- 6.8.7.1. CHECK WATER PUMP
- 6.8.7.2. CHECK VIBRATION DAMPER
- 6.8.7.3. CHECK FOR CRACKS
- 6.8.7.4. REPLACE FAN BELT
- 6.8.8. EVERY 8000 HOURS SERVICE
- 6.8.8.1. CHECK EXHAUST MUFFLER, EXHAUST MANIFOLD, EXHAUST FLEXIBLE PIPE, INTAKE MANIFOLD
- 6.8.8.2. CHECK BATTERY SWITCH, STARTING MOTOR, EMERGENCY RELAY
- 6.8.8.3. CHECK COOLANT HEATER
- 6.8.8.4. CHECK, MAINTAIN INTAKE VALVE SEAT, EXHAUST VALVE SEAT
- 6.8.8.5. CLEAN, CHECK TURBOCHARGER
- 6.8.8.6. REPLACEMENT OF PARTS
- 6.8.9. EVERY 16000 HOURS SERVICE
- 6.8.9.1. COMPLETE OVERHAUL OF ENGINE
- 6.8.10. EVERY 24000 HOURS SERVICE
- 6.8.10.1. REPLACEMENT OF FUEL PUMP
- 7. SPECIFICATIONS
- 7.1. SPECIFICATIONS
- 8. INDEX
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