Komatsu WA180-3MC Wheel Loader Operation and Maintenance Manual CEAM007502

Description

• Model List:
  • WA180-3MC Wheel Loader

• 1. INTRODUCTION
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN THE MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
• 1.4.1. MACHINE SERIAL NO. PLATE POSITION
• 1.4.2. ENGINE SERIAL NUMBER PLATE POSITION
• 1.4.3. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 1.5. CONTENTS
• 2. SAFETY
• 2.1. GENERAL PRECAUTIONS
• 2.1.1. SAFETY RULES
• 2.1.2. SAFETY FEATURES
• 2.1.3. UNAUTHORIZED MODIFICATION
• 2.1.4. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 2.1.5. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 2.1.6. MOUNTING AND DISMOUNTING
• 2.1.7. FIRE PREVENTION FOR FUEL AND OIL
• 2.1.8. PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
• 2.1.9. ASBESTOS DUST HAZARD PREVENTION
• 2.1.10. CRUSHING OR CUTTING PREVENTION
• 2.1.11. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.1.12. PRECAUTIONS WHEN USING ROPS
• 2.1.13. PRECAUTIONS FOR ATTACHMENTS
• 2.1.14. PRECAUTION WHEN HANDLING ACCUMULATOR
• 2.2. PRECAUTIONS DURING OPERATION
• 2.2.1. BEFORE STARTING ENGINE
• 2.2.2. AFTER STARTING ENGINE
• 2.2.3. TRANSPORTATION
• 2.2.4. BATTERY
• 2.2.5. TOWING
• 2.3. PRECAUTIONS FOR MAINTENANCE
• 2.3.1. BEFORE CARRYING OUT MAINTENANCE
• 2.3.2. DURING MAINTENANCE
• 2.3.3. TIRES
• 2.4. POSITION FOR ATTACHING SAFETY LABELS
• 2.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. EXTERIOR VIEW OF MACHINE
• 3.1.2. VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. METERS AND LAMPS
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. MISCELLANEOUS
• 3.2.5. FUSES
• 3.3. MACHINE AND ENGINE CHECKS
• 3.3.1. CHECKS BEFORE STARTING ENGINE
• 3.3.2. STARTOFDAY MACHINE CHECKS
• 3.3.3. PREWORK SHIFT MACHINE CHECKS
• 3.3.4. PREENGINE START CHECKS
• 3.4. STARTING THE ENGINE
• 3.4.1. NORMAL STARTING PROCEDURES
• 3.4.2. AFTER EXTENDED SHUTDOWN OR OIL CHANGE
• 3.4.3. AFTER CHANGING FUEL FILTERS
• 3.4.4. AFTER RUNNING OUT OF FUEL
• 3.4.5. AFTERSTARTING CHECKS
• 3.5. OPERATING THE MACHINE
• 3.5.1. MOVING THE MACHINE
• 3.5.2. CHANGING THE TRAVEL SPEED
• 3.5.3. CHANGING DIRECTION
• 3.5.4. TURNING THE MACHINE
• 3.5.5. STOPPING THE MACHINE
• 3.5.6. PARKING THE MACHINE
• 3.5.7. CHECKS AFTER COMPLETION OF OPERATION
• 3.5.8. STOPPING ENGINE
• 3.5.9. CHECKS AFTER STOPPING ENGINE
• 3.5.10. LOCKING THE MACHINE
• 3.6. TRANSPORTING THE MACHINE
• 3.6.1. LOADING AND UNLOADING
• 3.6.2. PRECAUTIONS FOR LOADING
• 3.6.3. PRECAUTIONS FOR LIFTING THE VEHICLE
• 3.7. TYPICAL WORK OPERATIONS
• 3.7.1. DIGGING OPERATIONS WITH ROCK PILES
• 3.7.2. DIGGING OPERATIONS ON LEVEL GROUND
• 3.7.3. LEVELING OPERATIONS
• 3.7.4. PRECAUTIONS FOR OPERATION
• 3.7.5. ADJUSTING THE WORK EQUIPMENT POSTURE
• 3.8. COLD WEATHER OPERATIONS
• 3.8.1. PRECAUTIONS DURING LOW AMBIENT TEMPERATURES
• 3.8.2. AFTER COMPLETION OF WORK
• 3.8.3. AFTER COLD WEATHER HAS PASSED
• 3.9. LONGTERM STORAGE
• 3.9.1. BEFORE STORAGE
• 3.9.2. DURING STORAGE
• 3.9.3. AFTER STORAGE
• 3.10. TROUBLESHOOTING
• 3.10.1. MACHINE RUNS OUT OF FUEL
• 3.10.2. TOWING THE MACHINE
• 3.10.3. DISCHARGED BATTERY
• 3.11. OTHER TROUBLE
• 3.11.1. ELECTRICAL SYSTEM
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.2. FUEL INJECTION PUMP
• 4.2.3. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.4.2. ENGINE OIL SPECIFICATIONS
• 4.4.3. DIESEL FUEL SPECIFICATIONS
• 4.4.4. COOLANT SPECIFICATIONS
• 4.5. TOOLS
• 4.6. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 4.7. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 4.7.1. CRITICAL PARTS LIST
• 4.8. MAINTENANCE SCHEDULE CHART
• 4.8.1. MAINTENANCE SCHEDULE CHART
• 4.9. SERVICE PROCEDURES
• 4.9.1. INITIAL 250 HOURS SERVICE
• 4.9.2. WHEN REQUIRED
• 4.9.3. CHECKS BEFORE STARTING
• 4.9.4. EVERY 50 HOURS SERVICE
• 4.9.5. EVERY 100 HOURS SERVICE
• 4.9.6. EVERY 250 HOURS SERVICE
• 4.9.7. EVERY 500 HOURS SERVICE
• 4.9.8. EVERY 1,000 HOURS SERVICE
• 4.9.9. EVERY 2,000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. WA1803MC SPECIFICATIONS
• 6. OPTIONS, ATTACHMENTS
• 6.1. AVAILABLE ATTACHMENTS
• 6.2. BUCKETS AND TIRES SELECTION
• 6.3. AIR CONDITIONING
• 6.3.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
• 6.3.2. METHOD OF OPERATION
• 6.3.3. COOL BOX
• 6.4. ECSS (ELECTRONICALLYCONTROLLED SUSPENSION SYSTEM)
• 6.4.1. STRUCTURE AND FUNCTION OF ECSS
• 6.4.2. METHOD OF OPERATING ECSS
• 6.4.3. PRECAUTIONS WHEN OPERATING ECSS SWITCH
• 6.4.4. ACCUMULATOR PRECAUTIONS
• 6.5. RADIO
• 6.5.1. OPERATING CONTROLS
• 6.5.2. OPERATION
• 6.5.3. SETTING THE CLOCK
• 6.5.4. REMOTE CONTROL UNIT
• 6.5.5. BATTERY REPLACEMENT
• 6.5.6. PRECAUTIONS WHEN USING