Komatsu WA500-8E0 Wheel Loader Operation and Maintenance Manual VENAM55001

Description

• Model List:
  • WA500-8E0 Wheel Loader

• 1. VENAM55001 WA5008E0 EN
• 2. FOREWORD
• 2.1. READ THIS MANUAL
• 2.1.1. EU DIRECTIVES
• 2.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
• 2.3. SAFETY INFORMATION
• 2.4. SAFETY LABELS
• 2.5. NOISE EMISSION LEVELS
• 2.6. VIBRATION LEVEL
• 2.7. INTRODUCTION
• 2.7.1. MAIN USE OF MACHINE
• 2.7.2. DIRECTIONS OF MACHINE
• 2.7.3. VISIBILITY FROM OPERATORS SEAT
• 2.7.4. PROTECTIVE STRUCTURES
• 2.8. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 2.9. PRODUCT INFORMATION
• 2.9.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.9.2. LOCATION OF ENGINE NUMBER PLATE
• 2.9.3. ROPS/FOPS SERIAL PLATE LOCATION
• 2.9.4. AXLE SERIAL PLATE LOCATION
• 2.9.5. TRANSMISSION SERIAL PLATE LOCATION
• 2.9.6. SEAT PLATE LOCATION
• 2.9.7. FLUORINATED GREENHOUSE GASES
• 2.9.8. SERVICE METER LOCATION
• 2.9.9. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.10. DECLARATION OF CONFORMITY
• 2.11. RETROFITTING BY THIRDPARTY SUPPLIERS
• 2.12. ABBREVIATION LIST
• 2.13. CONTENTS
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. LOCATION OF SAFETY LABELS
• 3.1.2. CONTENTS OF SAFETY LABELS
• 3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 3.2.2. PREPARATIONS FOR SAFE OPERATION
• 3.2.3. PRECAUTIONS TO PREVENT FIRE
• 3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 3.2.5. DO NOT GET CAUGHT
• 3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 3.2.7. UNAUTHORIZED MODIFICATION
• 3.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 3.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 3.3. PRECAUTIONS FOR OPERATION
• 3.3.1. PRECAUTIONS FOR JOBSITE
• 3.3.2. START ENGINE
• 3.3.3. PRECAUTIONS FOR OPERATION
• 3.3.4. PRECAUTIONS FOR TRANSPORTATION
• 3.3.5. TOWING AND BEING TOWED
• 3.4. PRECAUTIONS FOR MAINTENANCE
• 3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 3.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 3.4.3. TIRES
• 3.5. PRECAUTIONS FOR DEF
• 3.5.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 3.5.2. PRECAUTIONS FOR ADDING
• 3.5.3. PRECAUTIONS FOR STORING
• 3.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 3.5.5. OTHER PRECAUTIONS
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. MACHINE EQUIPMENT NAME
• 4.1.2. CONTROLS AND GAUGES NAMES
• 4.1.3. OTHER EQUIPMENT NAME
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. OTHER COMPONENTS
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.3.2. METHOD FOR STARTING ENGINE
• 4.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.3.4. METHOD FOR STOPPING ENGINE
• 4.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 4.3.6. METHOD FOR SHIFTING GEARS
• 4.3.7. METHOD FOR SWITCHING BETWEEN FORWARD AND REVERSE
• 4.3.8. METHOD FOR STEERING MACHINE
• 4.3.9. METHOD FOR OPERATING WORK EQUIPMENT
• 4.3.10. PRECAUTIONS FOR OPERATION
• 4.3.11. METHOD FOR CHECKING BUCKET ANGLE
• 4.3.12. RECOMMENDED APPLICATIONS
• 4.3.13. REMOTE POSITIONER
• 4.3.14. METHOD FOR PARKING MACHINE
• 4.3.15. METHOD FOR CHECKING AFTER FINISHING WORK
• 4.3.16. LOCK
• 4.3.17. METHOD FOR REMOVING AND INSTALLING BUCKET
• 4.3.18. HANDLE TIRE
• 4.4. HANDLE AIR CONDITIONER
• 4.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 4.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 4.5. HANDLE RADIO
• 4.6. TRANSPORTATION
• 4.6.1. TRANSPORTATION PROCEDURE
• 4.6.2. LOADING AND UNLOADING WITH TRAILER
• 4.6.3. METHOD FOR LIFTING MACHINE
• 4.7. COLD WEATHER OPERATION
• 4.7.1. COLD WEATHER OPERATION INFORMATION
• 4.7.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
• 4.7.3. PRECAUTIONS IN COLD WEATHER
• 4.7.4. AFTER COLD WEATHER SEASON
• 4.8. PRECAUTIONS FOR LONGTERM STORAGE
• 4.8.1. PREPARATION FOR LONGTERM STORAGE
• 4.8.2. MAINTENANCE DURING LONGTERM STORAGE
• 4.8.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.9. TROUBLES AND ACTIONS
• 4.9.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 4.9.2. PRECAUTIONS FOR TOWING MACHINE
• 4.9.3. PRECAUTIONS FOR DISCHARGED BATTERY
• 4.9.4. METHOD FOR LOWERING WORK EQUIPMENT WHEN STOPPING ENGINE
• 4.9.5. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. PRECAUTIONS FOR MAINTENANCE
• 5.1.1. CHECK SERVICE METER READING
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE LUBRICANTS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. FRESH AND CLEAN LUBRICANTS
• 5.1.6. CHECK DRAINED OIL AND USED FILTER
• 5.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 5.1.8. PRECAUTIONS FOR ADDING DEF
• 5.1.9. WELDING INSTRUCTIONS
• 5.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.11. PRECAUTIONS FOR KDPF
• 5.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 5.1.13. DUSTY JOBSITES
• 5.1.14. AVOID MIXING OIL
• 5.1.15. LOCK INSPECTION COVERS
• 5.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
• 5.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 5.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 5.1.20. CLOSE ENGINE SIDE COVER SECURELY
• 5.2. OUTLINE OF MAINTENANCE
• 5.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. HANDLE ELECTRICAL COMPONENTS
• 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 5.4. MAINTENANCE SCHEDULE
• 5.4.1. MAINTENANCE SCHEDULE TABLE
• 5.4.2. MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIOFUEL IS USED
• 5.5. MAINTENANCE PROCEDURE
• 5.5.1. INITIAL 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS)
• 5.5.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.5.3. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 5.5.4. WHEN REQUIRED
• 5.5.5. CHECKS BEFORE STARTING
• 5.5.6. EVERY 50 HOURS MAINTENANCE
• 5.5.7. EVERY 100 HOURS MAINTENANCE
• 5.5.8. EVERY 250 HOURS MAINTENANCE
• 5.5.9. EVERY 500 HOURS MAINTENANCE
• 5.5.10. EVERY 1000 HOURS MAINTENANCE
• 5.5.11. EVERY 2000 HOURS MAINTENANCE
• 5.5.12. EVERY 4000 HOURS MAINTENANCE
• 5.5.13. EVERY 4500 HOURS MAINTENANCE
• 5.5.14. EVERY 5000 HOURS MAINTENANCE
• 5.5.15. EVERY 8000 HOURS MAINTENANCE
• 5.5.16. EVERY 9000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.1.1. SPECIFICATIONS WA5008E0 STANDARD
• 6.1.2. SPECIFICATIONS WA5008E0 STONE HANDLER
• 7. ATTACHMENTS AND OPTIONS
• 7.1. BUCKET AND TIRE SELECTION
• 7.2. HANDLE JOYSTICK STEERING SYSTEM
• 7.2.1. EXPLANATION OF COMPONENTS IN JOYSTICK STEERING SYSTEM
• 7.2.2. FUNCTION AND STRUCTURE OF JOYSTICK STEERING SYSTEM
• 7.2.3. PRECAUTIONS FOR HANDLING JOYSTICK STEERING SYSTEM
• 7.2.4. METHOD FOR HANDLING JOYSTICK STEERING SYSTEM
• 7.2.5. SELECTION OF OPERATION WITH JOYSTICK STEERING LEVER AND STEERING WHEEL
• 7.2.6. METHOD FOR GETTING ON OR OFF TO OPERATORS CAB
• 7.2.7. METHOD FOR ADJUSTING JOYSTICK CONSOLE
• 7.3. HANDLE MULTIFUNCTION MONOLEVER
• 7.3.1. EXPLANATION OF EQUIPMENT ON MULTIFUNCTION MONOLEVER
• 7.3.2. MULTIFUNCTION MONOLEVER
• 7.3.3. KICKDOWN SWITCH
• 7.3.4. HOLD SWITCH
• 7.3.5. DIRECTIONAL SELECTER SWITCH ON MULTIFUNCTION MONOLEVER
• 7.3.6. PCS(PROPORTIONAL CONTROL SWITCH)
• 7.3.7. LCD UNIT
• 7.3.8. OIL FLOW CONTROL MODE DISPLAY
• 7.3.9. DETENT OPERATION PILOT LAMP
• 7.3.10. ATTACHMENT OIL FLOW LEVEL
• 7.3.11. PCS SETTING
• 7.4. HANDLE BRAKE COOLING SYSTEM
• 7.4.1. MAINTENANCE PROCEDURE
• 7.5. COLD AREA KIT
• 7.6. METHOD FOR CLEANING CAB FRONT GLASS
• 8. REPLACEMENT PARTS
• 8.1. DEFINED LIFE PARTS
• 8.1.1. DEFINED LIFE PARTS LIST
• 8.2. CONSUMABLE PARTS
• 8.2.1. CONSUMABLE PARTS LIST
• 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 8.3.1. LUBRICATION CHART
• 8.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 8.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 9. INDEX