Komatsu WA600-3 Wheel Loader Operation and Maintenance Manual CEAM003001

Description

• Model List:
  • WA600-3 Wheel Loader

• 1. MAIN MENU
• 2. INTRODUCTION
• 2.1. FORWARD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. INTENDED USE
• 2.3.2. FEATURES
• 2.3.3. BREAKING IN A NEW MACHINE
• 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.4.1. MACHINE SERIAL NO. PLATE POSITION
• 2.4.2. ENGINE SERIAL NO. PLATE POSITION
• 2.4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. TABLE OF CONTENTS
• 3. SAFETY
• 3.1. GENERAL PRECAUTIONS
• 3.2. PRECAUTIONS DURING OPERATION
• 3.2.1. BEFORE STARTING ENGINE
• 3.2.2. AFTER STARTING ENGINE
• 3.2.3. TRANSPORTATION
• 3.2.4. BATTERY
• 3.2.5. TOWING
• 3.3. PRECAUTIONS FOR MAINTENANCE
• 3.3.1. BEFORE CARRYING OUT MAINTENANCE
• 3.3.2. DURING MAINTENANCE
• 3.3.3. TIRES
• 3.4. SAFETY LABELS
• 3.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITORS
• 4.2.2. SWITCHES
• 4.2.3. LEVERS AND PEDALS
• 4.2.4. CAB DOOR HOLDOPEN LOCK
• 4.2.5. AIR CLEANER SERVICE INDICATOR
• 4.2.6. FRAME LOCKING BAR
• 4.2.7. FUSE BOXES
• 4.2.8. FUSE ARRANGEMENT AND CIRCUIT
• 4.2.9. SLOWBLOW FUSE
• 4.2.10. AIR CONDITIONER MAINTENANCE IN OFF SEASON
• 4.2.11. COOL BOX
• 4.2.12. TANK FILLER CAPS AND LOCKS
• 4.3. OPERATING MACHINE
• 4.3.1. CHECKS BEFORE STARTING
• 4.3.2. STARTING THE ENGINE
• 4.3.3. OPERATIONS AFTER STARTING THE ENGINE
• 4.3.4. MOVING THE MACHINE
• 4.3.5. CHANGING GEAR SPEED
• 4.3.6. SHIFTING BETWEEN FORWARD AND REVERSE
• 4.3.7. STEERING
• 4.3.8. STOPPING THE MACHINE
• 4.3.9. OPERATION OF WORK EQUIPMENT
• 4.3.10. WORK POSSIBLE USING WHEEL LOADER
• 4.3.11. PRECAUTIONS FOR OPERATION
• 4.3.12. ADJUSTING THE WORK EQUIPMENT POSITIONERS
• 4.3.13. PARKING THE MACHINE
• 4.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 4.3.15. STOPPING ENGINE
• 4.3.16. CHECK AFTER STOPPING THE ENGINE
• 4.3.17. LOCKING
• 4.3.18. HANDLING THE TIRES
• 4.3.19. REMOVAL AND INSTALLATION OF THE BUCKET
• 4.4. TRANSPORTATION
• 4.4.1. LOADING AND UNLOADING
• 4.4.2. PRECAUTIONS FOR LOADING
• 4.4.3. LIFTING THE MACHINE
• 4.4.4. PRECAUTIONS FOR TRANSPORTATION
• 4.5. COLD WEATHER OPERATION
• 4.5.1. FUEL AND LUBRICANTS
• 4.5.2. COOLANT
• 4.5.3. BATTERY
• 4.5.4. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.5.5. AFTER COLD WEATHER
• 4.5.6. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 4.6. LONG TERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 4.7.2. TOWING THE MACHINE
• 4.7.3. IF THE BATTERY IS DISCHARGED
• 4.7.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. OUTLINE OF OIL, FUEL, AND COOLANT
• 5.2.2. FUEL INJECTION PUMP
• 5.2.3. OUTLINE OF ELECTRIC SYSTEM
• 5.3. WEAR PARTS LIST
• 5.4. LUBRICANTS, FUEL, AND COOLANT
• 5.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 5.4.2. ENGINE OIL
• 5.4.3. TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL
• 5.4.4. AXLE OIL
• 5.4.5. GREASE
• 5.4.6. DIESEL FUEL
• 5.4.7. COOLANT SPECIFICATIONS
• 5.5. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS
• 5.5.1. INTRODUCTION OF NECESSARY TOOLS
• 5.5.2. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECKS BEFORE STARTING
• 5.8.4. EVERY 50 HOURS SERVICE
• 5.8.5. EVERY 100 HOURS SERVICE
• 5.8.6. EVERY 250 HOURS SERVICE
• 5.8.7. EVERY 500 HOURS SERVICE
• 5.8.8. EVERY 1000 HOURS SERVICE
• 5.8.9. EVERY 1500 HOURS SERVICE
• 5.8.10. EVERY 2000 HOURS SERVICE
• 5.8.11. EVERY 6000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. OPTIONS, ATTACHMENTS
• 7.1. OPTIONAL PARTS AND ATIACHMENTS
• 7.2. SELECTING BUCKETS AND TIRES
• 7.3. RADIO
• 7.3.1. EXPLANATION OF PARTS
• 7.3.2. METHOD OF USE
• 7.3.3. PRECAUTIONS WHEN USING
• 7.4. AIR CONDITIONER
• 7.4.1. GENERAL LOCATION AND FUNCTION OF CONTROL PANEL
• 7.4.2. METHOD OF OPERATION
• 7.5. AUTOGREASING SYSTEM
• 7.5.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 7.5.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 7.5.3. TROUBLESHOOTING (AUTOGREASING SYSTEM)
• 7.5.4. SPECIFICATIONS
• 7.6. AUTO SHIFT SYSTEM
• 7.6.1. METHOD OF OPERATING
• 7.6.2. PRECAUTIONS WHEN CHANGING DIRECTION
• 7.7. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM)
• 7.7.1. STRUCTURE AND FUNCTION OF E.C.S.S.
• 7.7.2. OPERATING E.C.S.S.
• 7.7.3. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
• 7.7.4. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 7.7.5. REMOVAL OF TRAVEL DAMPER PIPING
• 7.8. JOYSTICK STEERING SYSTEM
• 7.8.1. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 7.8.2. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 7.8.3. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 7.8.4. ADJUSTMENT OF JOYSTICK CONSOLE
• 7.9. GROUND DRIVEN STEERING