Komatsu WA600-6 Wheel Loader Field Assembly Instruction GEN00036-02

Description

• Model List:
  • WA600-6 Wheel Loader

• 1. COVER
• 2. CONTENTS
• 3. BLOCK OUTLINE
• 4. PRINCIPAL COMPONENT DIMENSION TABLE
• 5. WORK SPACE LAYOUT
• 6. GENERAL ASSEMBLY SCHEDULE
• 7. LIST OF EQUIPMENT, JIGS, TOOLS AND CONSUMABLES
• 8. OIL, GREASE AND PAINTS
• 9. ASSEMBLY PROCEDURE
• 9.1. OIL AND COOLANT
• 9.2. OIL AND COOLANT CAPACITY
• 9.3. SETTING THE FRONT AXLE AND BARE MACHINE TO STATIONARY POSITION
• 9.4. INSTALLING THE FRONT AXLE
• 9.5. CONNECTING THE DRIVE SHAFT
• 9.6. CONNECTING THE BRAKE PIPE
• 9.7. CONNECTING THE BRAKE PIPE (BRAKE COOLING SPECIFICATION)
• 9.8. INSTALLING TIRE AND RIM ASSEMBLY
• 9.9. INSTALLING STEP
• 9.10. INSTALLING CAB (1)
• 9.11. INSTALLING CAB (2) (AJSS SPECIFICATION)
• 9.12. INSTALLING CAB (2) (STEERING WHEEL SPECIFICATION)
• 9.13. INSTALLING CAB (2) (AJSS AND STEERING WHEEL SPECIFICATION)
• 9.14. INSTALLING CAB (3)
• 9.15. INSTALLING CAB (4) (AJSS SPECIFICATION)
• 9.16. INSTALLING CAB (4) (STEERING WHEEL SPECIFICATION)
• 9.17. INSTALLING CAB (5) (STEERING WHEEL SPECIFICATION)
• 9.18. INSTALLING CAB (6) (AJSS AND STEERING WHEEL SPECIFICATION)
• 9.19. INSTALLING CAB HARNESS (1/2)
• 9.20. INSTALLING CAB HARNESS (2/2)
• 9.21. INSTALLING CAB DUCT (1/3)
• 9.22. INSTALLING CAB DUCT (2/3)
• 9.23. INSTALLING CAB DUCT (3/3)
• 9.24. INSTALLATION OF YELLOW ROTARY LAMP
• 9.25. INSTALLING FRONT FENDER
• 9.26. INSTALLING FRONT LIGHT SUPPORT AND CONNECTION
• 9.27. INSTALLING MUFFLER STACK AND MIRROR
• 9.28. INSTALLING COUNTERWEIGHT (STANDARD AND 1 TON HEAVIER COUNTERWEIGHT SPECIFICATIONS)
• 9.29. INSTALLING COUNTERWEIGHT (LOAD AND CARRY SPECIFICATION)
• 9.30. INSTALLING PIN (STANDARD AND EU SPECIFICATIONS)
• 9.31. INSTALLING REAR ACCESS LADDER AND L.H. PLATFORM
• 9.32. INSTALLING THE LEFT HANDRAIL
• 9.33. INSTALLING RIGHT PLATFORM AND R.H. HANDRAIL
• 9.34. INSTALLING FIRE EXTINGUISHER
• 9.35. INSTALLING THE REAR FENDER MUDGUARD PLATE
• 9.36. INSTALLING REAR FENDER
• 9.37. INSTALLING CAB UNDERCOVER
• 9.38. CHECKING OF SECTIONS
• 9.39. AIR BLEEDING OF WORK EQUIPMENT HYDRAULIC CIRCUIT AND RESPECTIVE CYLINDERS
• 9.40. STARTING ENGINE (1/2)
• 9.41. STARTING ENGINE (2/2)
• 9.42. BLEEDING AIR FROM BRAKE SYSTEM
• 9.43. INSTALLING LIFT ARM AND BELL CRANK ASSEMBLY
• 9.44. INSTALLING BUCKET CYLINDER (BELL CRANK SIDE)
• 9.45. INSTALLING BUCKET (1/3)
• 9.46. INSTALLING BUCKET (2/3)
• 9.47. INSTALLING BUCKET (3/3)
• 9.48. GREASING (1ST TIME)
• 9.49. INSTALLING LIFT ARM POSITIONER
• 9.50. CONTENTS OF ADJUSTMENT ITEMS
• 9.51. SETTING OF MACHINE MONITOR
• 9.52. ADJUSTMENT OF WORK EQUIPMENT CONTROLLER LIFT ARM ANGLE
• 9.53. ADJUSTMENT OF WORK EQUIPMENT EPC STARTING CURRENT (1/2)
• 9.54. ADJUSTMENT OF WORK EQUIPMENT EPC STARTING CURRENT (2/2)
• 9.55. ADJUSTMENT OF BUCKET POSITIONER (1/2)
• 9.56. ADJUSTMENT OF BUCKET POSITIONER (2/2)
• 9.57. ADJUSTMENT OF LOAD METER LIFT ARM ANGLE
• 9.58. LOAD METER NOLOAD CALIBRATION
• 9.59. DELETING THE ELECTRICAL SYSTEM FAILURE HISTORY (1/2)
• 9.60. DELETING THE ELECTRICAL SYSTEM FAILURE HISTORY (2/2)
• 9.61. INSTALLING THE FLOOR MAT (AJSS SPECIFICATION)
• 9.62. INSTALLING THE FLOOR MAT (STEERING WHEEL SPECIFICATION)
• 9.63. RUNNINGIN PROCEDURE (1/2)
• 9.64. RUNNINGIN PROCEDURE (2/2)
• 9.65. GREASING (2ND TIME)
• 9.66. TOUCH UP WORK
• 9.67. ON USE OF STARTER KIT (DUMMY HARNESS) AND PRECAUTION ON ITS USE
• 9.68. STARTER KIT (DUMMY HARNESS) ASSEMBLING PROCEDURE
• 10. FIELD ASSEMBLY INSPECTION REPORT