Komatsu WA65-3 Wheel Loader Operation and Maintenance Manual VEAM940400

Description

• Model List:
  • WA65-3 Wheel Loader

• 1. Main Menu
• 2. Cover
• 3. Product Publications Information
• 4. Table of Contents
• 5. Introduction
• 5.1. Forword
• 5.2. Safety Information
• 5.3. Introduction
• 5.3.1. Features
• 5.3.2. Breaking in a New Machine
• 5.4. Location of Plates, Table to Enter Serial No. and Distributor
• 5.4.1. Machine Serial No. Plate position
• 5.4.2. Engine Serial No. Plate Position
• 5.4.3. Table to Enter Serial No. and Distributor
• 5.5. EMISSION CONTROL WARRANTY
• 5.5.1. EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY)
• 5.6. Engine Data Plate
• 5.7. GARANTIE SUR LE CONTR?LE DES ?MISSIONS
• 5.7.1. ?NONC? DE GARANTIE SUR LE CONTR?LE DES ?MISSIONS (APPLICABLE AU CANADA SEULEMENT)
• 5.8. Engine Data Plate
• 5.9. Why You Should Read these Operating Instructions
• 5.10. Notes on Safety Regulations
• 5.10.1. Correct Use
• 5.10.2. Safety Notes in the Operating Instructions
• 5.11. Equipment
• 6. Loading and Transporting the Machine
• 6.1. Loading and Transporting the Machine
• 6.1.1. Securing the Articulated Steering
• 6.1.2. Lifting the Machine
• 6.1.3. Driving Machine Onto Loading Area of Transport Vehicle
• 6.1.4. Securing the Machine During Transport
• 6.1.5. After Transport
• 7. Safety
• 7.1. General Safety Measures
• 7.1.1. Safety Instructions
• 7.1.2. Safety Devices
• 7.1.3. Emergency Exit
• 7.1.4. Clothing and Personal Protection
• 7.1.5. Machine Modifications
• 7.1.6. Before You Leave the Drivers Seat
• 7.1.7. Mounting and Dismounting
• 7.1.8. Fire Prevention and Fire Fighting
• 7.1.9. Protection Against Asbestos Dust
• 7.1.10. Protection Against Injuries
• 7.1.11. Working at High Temperatures
• 7.1.12. RollOver Protection System (ROPS)
• 7.1.13. Attachment for Protection Against Falling Objects (FOPS)
• 7.1.14. Attachments
• 7.1.15. Battery
• 7.2. Safety Measures during Operation
• 7.2.1. Before You Start the Engine
• 7.2.2. Machine Operation
• 7.2.3. Transport
• 7.3. Safety Measures During Maintenance
• 7.3.1. Personnel
• 7.3.2. Prior to Start of Maintenance Measures
• 7.3.3. During Maintenance
• 7.3.4. Tires
• 7.4. Labeling
• 7.4.1. Position of Safety Labels
• 7.4.2. Information Labels
• 8. Controls and InDicators
• 8.1. Overall View of Machine
• 8.2. Controls and Indicators
• 8.2.1. SWITCHES AND CONTROLS
• 8.2.2. Instrument Panel
• 8.2.3. Warning Lights
• 8.2.4. Control Lamps
• 8.2.5. Measuring Indicators
• 8.2.6. Switches
• 8.2.7. Control Levers, Pedals
• 8.2.8. Articulated Steering Catch
• 8.2.9. Traction Device
• 8.2.10. Socket
• 8.2.11. Door Unlocking System
• 8.2.12. Alarm Horn for Reverse Driving
• 9. Operation
• 9.1. Running in the Machine
• 9.2. Preparing the Machine Start
• 9.2.1. Visual Checks
• 9.3. Adjustments Prior to Machine Start
• 9.3.1. Adjusting the Drivers Seat
• 9.3.2. Adjusting the Steering Column
• 9.3.3. Adjusting the Armrest
• 9.3.4. Adjusting the RearView Mirrors
• 9.3.5. Adjusting the Heating and Ventilation System
• 9.3.6. Putting on the Safety Belt
• 9.4. Starting and Switching Off the Engine
• 9.4.1. Starting the Engine
• 9.4.2. Switching Off the Engine
• 9.5. Driving
• 9.5.1. StartUp
• 9.5.2. Changing the Driving Direction
• 9.5.3. Reverse Driving
• 9.5.4. Turning
• 9.5.5. Braking
• 9.5.6. Stopping
• 9.5.7. LongerDistance Driving
• 9.6. Operating the Machine
• 9.6.1. Preparing the Work Equipment
• 9.6.2. Tire Service Life
• 9.6.3. Loading
• 9.6.4. Transporting
• 9.6.5. Dumping / Unloading
• 9.6.6. Planing
• 9.6.7. Working With the Forklift Truck Attachment
• 9.6.8. Precautions For Special Operations
• 9.6.9. After the work is finished
• 9.6.10. Instructions for Winter Operation
• 9.6.11. Longer Standstill Periods of the Machine
• 10. Troubleshooting
• 10.1. Troubleshooting
• 10.1.1. Warning Lights and Indicators
• 10.1.2. Electrical System
• 10.1.3. Engine
• 10.1.4. Hydraulic system
• 10.1.5. Brakes
• 10.1.6. Axles
• 10.1.7. drivers cab
• 10.1.8. Emergency Steering Characteristics
• 10.1.9. Emergency Lowering System
• 10.1.10. Starting the Engine with a Battery Jumper Cable
• 10.1.11. Starting the Engine
• 10.1.12. Towing the Machine
• 10.1.13. Towing a Machine with Defective Brakes
• 11. Maintenance
• 11.1. Maintenance Basics
• 11.1.1. Preparing the Machine for Maintenance
• 11.1.2. Cleaning the Machine
• 11.1.3. WorkingAreaDependent Maintenance
• 11.1.4. Lubricants and Operating Agents
• 11.1.5. Axles
• 11.1.6. Spare Parts and Consumable Components
• 11.1.7. Electrical System
• 11.1.8. Tires
• 11.1.9. Torque for Standard Nuts and Bolts
• 11.2. Maintenance Schedule
• 11.3. Maintenance Prior to Start
• 11.3.1. Visual Checks
• 11.3.2. Cooling System, Checking the Coolant Level, Topping off Coolant
• 11.3.3. Engine, Checking the Oil Level, Topping off Oil
• 11.3.4. Engine, Draining off Oil
• 11.3.5. Checking the Fuel Level, Refueling
• 11.3.6. Checking the Controls
• 11.3.7. Checking the Parking Brake
• 11.3.8. CHecking the Service Brake
• 11.3.9. Checking the Electrical Connections
• 11.3.10. Heater / ventilation check blower
• 11.3.11. Other Maintenance Measures Prior to Start
• 11.4. Maintenance Every 10 Operating Hours
• 11.4.1. Lubrication
• 11.5. Maintenance After the First 50 Operating Hours
• 11.5.1. Engine, Changing Oil and Replacing the Oil Filter Cartridge
• 11.5.2. VBelt, Checking the Condition
• 11.5.3. VBelt, Checking and Adjusting the Tension
• 11.5.4. Hydraulic System, Replacing the Filter Insert
• 11.5.5. Checking and Tightening the Wheel Nuts
• 11.5.6. Front and Rear Axle, Changing Oil
• 11.5.7. Transfer Gear Changing Oil
• 11.6. Maintenance Every 50 Operating Hours
• 11.6.1. Checking the cooling System, coolant level in the radiator and expansion tank
• 11.6.2. Draining Off Water and Dirt Deposits From the Fuel Tank
• 11.6.3. Checking the Service Brake and Oil Level, Refilling Oil
• 11.6.4. Checking the Battery and Acid Level
• 11.6.5. Lubrication
• 11.7. Maintenance Every 100 Operating Hours
• 11.7.1. Draining the Water Separator, Removing Water and Dirt Deposits
• 11.8. Maintenance Every 250 Operating Hours
• 11.8.1. Changing the Engine Oil and Oil Filter Cartridge
• 11.8.2. Checking the VBelt Condition
• 11.8.3. Checking and Adjusting the Vbelt Tension
• 11.8.4. Front and Rear Axle, Checking the Oil Level
• 11.8.5. Air Filter, Removing and ReInstalling the Filter Insert, Checking and Cleaning the Filter Insert
• 11.8.6. Cleaning the Radiator Segments
• 11.8.7. Lubrication
• 11.9. Maintenance Every 500 Operating Hours
• 11.9.1. Changing the Fuel Filter and Filter Element
• 11.9.2. Changing the Filter Cartridge of the Hydraulic System
• 11.9.3. Cleaning the Water Separator
• 11.9.4. Lubrication
• 11.9.5. Transfer Gear, Checking the Oil Level and Refilling Oil
• 11.9.6. Air Filter, Replacing the Filter Insert, Replacing the Safety Filter
• 11.9.7. Heater / ventilation cleaning / replacing blower filter
• 11.10. Maintenance Every 1000 Operating Hours
• 11.10.1. Cooling System, Exchanging Coolant and Cleaning the System
• 11.10.2. Front Axle, Oil Change
• 11.10.3. Rear Axle, Oil Change
• 11.10.4. Transfer Gear, Oil Change
• 11.10.5. Service Brake
• 11.10.6. Checking and Adjusting System Pressures
• 11.10.7. Checking and Adjusting the Valve clearance
• 11.10.8. Checking and Adjusting the Injection Nozzles, Nozzle Pressure and FuelJet Pattern
• 11.10.9. Checking the Accumulator Gas Pressure
• 11.11. Maintenance Every 2000 Operating Hours
• 11.11.1. Hydraulic System, Oil Change
• 11.11.2. Bleeding the Hydraulic Oil Tank
• 11.11.3. Cooling System, Checking the Antifreeze Content of the Coolant
• 11.11.4. Checking the Cooling System
• 11.11.5. Checking the Fuel Pump
• 11.11.6. Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required)
• 11.11.7. Checking the Water Pump
• 11.11.8. Checking and Adjusting the Fuel Injection and Injection time
• 12. Technical Data
• 12.1. Technical Data
• 12.1.1. Noise Emission Levels
• 12.1.2. Vibration Level
• 12.1.3. Limit Values for Slopes