Komatsu WA800-3E0, WA900-3E0 Wheel Loader Field Assembly Instruction GEN00056-14

Description

• Model List:
  • WA800-3E0 Wheel Loader
  • WA900-3E0 Wheel Loader

• 1. COVER
• 2. CONTENTS
• 3. Dividing Process Overview (Major components alone)
• 4. Major Components Table of Dimensions
• 4.1. Land transportation
• 5. Work Space Layout
• 6. Schedule Table for Field Assembly
• 7. Facility, Jigs and Tools
• 7.1. Drawing of frame deck
• 7.2. Facilities used
• 8. List of Oil, Grease and Paints
• 9. Assembly procedure
• 9.1. No.0010 Oil, grease and coolant
• 9.2. No.0020 Oil, grease and coolant level
• 9.3. No.0030 Setting rear frame in place
• 9.4. No.0040 Setting front frame in place
• 9.5. No.0050 Joining front and rear frames
• 9.6. No.0060 Front and rear frames joining procedure
• 9.7. No.0070 Assembling the steering pin
• 9.8. No. 0080 Assembling the center drive shat
• 9.9. No. 0090 Connection of piping (Part 1)
• 9.10. No. 0100 Connection of piping (Part 2)
• 9.11. No. 0110 Connecting the autogreasing pipe
• 9.12. No. 0120 Setting the axle in place and assembling the support
• 9.13. No. 0130 Setting the bare machine in place
• 9.14. No. 0140 Assembling the rear axle
• 9.15. No. 0150 Rear axle rear side cover assembling procedure
• 9.16. No. 0160 Connecting the rear axle pipe
• 9.17. No. 0170 Assembling the rear drive shaft
• 9.18. No. 0180 Assembling the front axle
• 9.19. No. 0190 Connecting the front axle pipe
• 9.20. No. 0200 Connecting the front drive shat
• 9.21. No. 0210 Connecting the axle oil temperature sensor (For VHMS specification only)
• 9.22. No. 0220 Assembling the tires
• 9.23. No. 0230 Assembling the fuel tank
• 9.24. No. 0240 Fixing the drain pipe
• 9.25. No. 0250 Connecting the fuel pipe
• 9.26. No. 0260 Fixing the engine drain hoses
• 9.27. No. 0270 Assembling the hydraulic tank ladder
• 9.28. No. 0280 Assembling the floor and cab assembly
• 9.29. No. 0290 Connecting the air conditioner hose
• 9.30. No. 0300 Connecting the brake line
• 9.31. No. 0310 Connecting the window washer hose
• 9.32. No. 0320 Connecting the PPC line hose
• 9.33. No.0330 Connecting the floor wiring harness
• 9.34. No. 0331 Connecting the floor wiring harness (Steering wheel specification If equipped)
• 9.35. No. 0333 Connection of floor wiring harness 1 (Riotinto specification If equipped)
• 9.36. No. 0334 Connection of floor wiring harness 2 (Riotinto specification If equipped)
• 9.37. No. 0335 Connecting the steering line (Steering wheel specification If equipped)
• 9.38. No. 0340 Connecting the link for AJSS (For AJSS specification only)
• 9.39. No. 0341 Connecting the link for AJSS (For AJSS specification only) 2
• 9.40. No. 0342 Connecting the link for AJSS (For AJSS specification only) 3
• 9.41. No. 0343 Connecting the link for AJSS (For AJSS specification only) 4
• 9.42. No. 0345 Calibration of the AJSS angle and frame offset angle
• 9.43. No. 0350 Assembling the autogreasing pump and connecting the pipe
• 9.44. No. 0360 Assembling the floor cover
• 9.45. No. 0370 Refilling the window washer
• 9.46. No. 0380 Assembling the battery box
• 9.47. No. 0390 Connecting and fixing the battery wiring
• 9.48. No. 0400 Assembling the battery step
• 9.49. No. 0430 Assembling the handrail (On the right hand battery box)
• 9.50. No. 0440 Assembling the rear access step
• 9.51. No. 0450 Assembling the left handrail (Part 1)
• 9.52. No. 0460 Assembling the left handrail (Part 2)
• 9.53. No. 0470 Assembling the rearview mirror
• 9.54. No. 0480 Assembling the exhaust pipe
• 9.55. No. 0490 Applying the counterweight antislip
• 9.56. No. 0500 Assembling the counterweight (WA9003E0 standard specification)
• 9.57. No. 0510 Assembling the counterweight (WA8003E0 Overseas general, optional specification and North American specification)
• 9.58. No. 0520 Assembling the counterweight (WA8003E0 Overseas general standard specification)
• 9.59. No. 0530 Assembling the front axle lamp and connecting the harness
• 9.60. No. 0540 Assembling the front lamp assembly
• 9.61. No. 0550 Assembling the ROPS canopy assembly
• 9.62. No. 0555 Assembling the yellow revolving lamp (yellow revolving lamp specification)
• 9.63. No. 0560 Assembling the antenna and work lamp
• 9.64. No. 0570 Assembling the VHMS antenna (For VHMS specification only)
• 9.65. No. 0580 Assembling the floor mat
• 9.66. No. 0590 Assembling the front fender
• 9.67. No. 0600 Engine starting procedure
• 9.68. No. 0610 Bleeding the brake air
• 9.69. No. 0620 Assembling the lift arm assembly (Part 1)
• 9.70. No. 0630 Assembling the lift arm assembly (Part 2)
• 9.71. No. 0640 Connecting the remote grease tube
• 9.72. No. 0650 Assembling the bucket (Part 1)
• 9.73. No. 0660 Assembling the bucket (Part 2)
• 9.74. No. 0670 Assembling the bucket (Part 3)
• 9.75. No. 0680 Assembling the cover (Bottom of the counterweight)
• 9.76. No. 0690 Feeding the grease
• 9.77. No. 0700 Work equipment hydraulic circuit air bleeding procedure
• 9.78. No. 0710 Adjusting the bucket positioner
• 9.79. No. 0720 Adjusting the new 2 stage (Overseas general standard)
• 9.80. No. 0730 Adjusting the new 2 stage (North American standard specification)
• 9.81. No. 0740 Assembling the lift arm angle sensor
• 9.82. No. 0750 Adjusting the active working system and boom kickout switch (Overseas general standard and domestic standard)
• 9.83. No. 0760 Touchup work
• 9.84. No. 0770 Applying the decal (For the overseasdirected products only)
• 10. Machine check sheet for field assembly