Komatsu WA80M-7, WA100M-7 Wheel Loader Operation and Maintenance Manual VENAM03001

Description

• Model List:
  • WA80M-7 Wheel Loader
  • WA100M-7 Wheel Loader

• 1. Foreword
• 1.1. Foreword
• 1.1.1. EU Directives
• 1.2. Safety information
• 1.2.1. Signal words
• 1.2.2. Safety labels
• 1.3. Introduction
• 1.3.1. Intended use
• 1.4. Key data of the machine
• 1.4.1. Product identification number (PIN)/Machine serial no. plate and its position
• 1.4.2. Engine serial no. plate
• 1.4.3. Axle serial no. plate
• 1.4.4. Transmission serial no. plate
• 1.4.5. ROPS/FOPS cab serial no. plate
• 1.4.6. Operators seat serial no. plate
• 1.4.7. Serial number and distributor
• 1.4.8. Declaration of Conformity
• 1.5. Table of contents
• 1.6. Dimensions, weights, and operating data
• 1.7. Equipment
• 1.7.1. Equipment part 1
• 1.7.2. Equipment part 2
• 2. Safety
• 2.1. Safety labels
• 2.1.1. Position of the safety labels
• 2.2. General precautions
• 2.3. Precautions during operation
• 2.3.1. Starting the engine
• 2.3.2. Operation
• 2.3.3. Transport
• 2.3.4. Battery
• 2.4. Precautions for maintenance
• 2.5. Precautions when handling tyres
• 3. Operation
• 3.1. General view
• 3.1.1. General view of the machine
• 3.1.2. Controls
• 3.1.3. Machine monitor
• 3.1.4. Switches
• 3.2. Descriptions of the individual elements
• 3.2.1. Machine monitor
• 3.2.2. Switches
• 3.2.3. Control levers and pedals
• 3.2.4. Steering lock
• 3.2.5. Tow hitch
• 3.2.6. Trailer tow hitch (only WA100M7)
• 3.2.7. Power outlet
• 3.2.8. Door unlocking
• 3.2.9. Backup alarm
• 3.2.10. Fuses
• 3.2.11. Slowblow fuses
• 3.2.12. Relays
• 3.2.13. Setting the heating and ventilation system
• 3.2.14. Air conditioner
• 3.3. Operation
• 3.3.1. Checks before starting
• 3.3.2. Starting the engine
• 3.3.3. Driving the machine
• 3.3.4. Changing direction
• 3.3.5. Turning and steering
• 3.3.6. Brakes
• 3.3.7. Stopping and parking the machine
• 3.3.8. Operating the work equipment
• 3.3.9. Return to dig
• 3.3.10. Working with the wheel loader
• 3.3.11. Operating precautions
• 3.3.12. Adjusting the work equipment
• 3.3.13. Switching off the engine
• 3.3.14. Checks after switching off the engine
• 3.3.15. Locking
• 3.3.16. Handling tyres
• 3.4. Transport
• 3.4.1. Transporting procedure
• 3.4.2. Loading the machine
• 3.4.3. Lifting the machine
• 3.5. Operation in cold weather
• 3.5.1. Precautions for operation in cold weather
• 3.5.2. Precautions after work
• 3.5.3. After the cold weather period
• 3.6. Longterm storage
• 3.6.1. Before storage
• 3.6.2. During storage
• 3.6.3. After storage
• 3.7. Machines equipped with KOMTRAX
• 3.7.1. Basic precautions
• 3.8. Reading error code
• 3.8.1. Adjusting the monitor
• 4. Troubleshooting
• 4.1. Towing the machine
• 4.2. Starting the engine with booster cables
• 4.3. In case of insufficient brake power
• 4.3.1. Checking the service brake
• 4.3.2. Checking the parking brake
• 4.4. Emergency steering properties
• 4.5. Emergency lowering
• 4.6. Other troubles
• 4.6.1. Electrical system
• 4.6.2. Engine
• 4.6.3. Hydraulic system
• 4.6.4. Brakes
• 4.6.5. Steering
• 4.6.6. Axles
• 4.6.7. Operators cab
• 5. Maintenance
• 5.1. Maintenance guide
• 5.1.1. Tipping up the operators cab
• 5.1.2. Tipping down the operators cab
• 5.2. Basic maintenance guidelines
• 5.2.1. Fuel, coolant and lubricant specifications
• 5.2.2. Outlines of the electrical system
• 5.3. Wear parts list
• 5.3.1. Wear parts list
• 5.4. Fuel, lubricants, and coolants quantities
• 5.4.1. Lubrication table
• 5.4.2. Recommended brands, recommended quality for products other than Komatsu genuine oil
• 5.5. Tools
• 5.5.1. List of required tools
• 5.6. Periodic replacement of safetycritical parts
• 5.7. Maintenance schedule
• 5.8. Maintenance procedure
• 5.8.1. Checks before starting the engine
• 5.8.2. Corrective maintenance
• 5.8.3. Maintenance after the first 50 service hours
• 5.8.4. Maintenance after the first 500 service hours
• 5.8.5. Maintenance every 10 service hours
• 5.8.6. Maintenance every 50 service hours
• 5.8.7. Maintenance every 250 service hours
• 5.8.8. Maintenance every 500 service hours
• 5.8.9. Maintenance every 1000 service hours
• 5.8.10. Maintenance every 1500 service hours
• 5.8.11. Maintenance every 2000 service hours
• 5.8.12. Maintenance every 4000 service hours
• 5.8.13. Maintenance every 8000 service hours
• 6. Technical data
• 6.1. Technical data
• 6.1.1. WA80M7
• 6.1.2. WA100M7
• 6.2. Noise emission levels
• 6.3. Vibration levels
• 6.4. Limit values for slopes
• 7. Special equipment, attachments
• 7.1.1. Design and functional principle of the E.C.S.S.
• 7.1.2. Precautions when switching on the E.C.S.S.
• 7.1.3. Operating the E.C.S.S.
• 7.1.4. Precautions when handling the pressure accumulator
• 7.2. Bucket position indicator
• 7.3. Central lubrication system
• 7.3.1. Changing the lubrication intervals and duration
• 7.3.2. Operating the central lubrication system
• 7.3.3. Display and operating unit
• 8. Index
• 8.1. Index
• 9. Notes