Komatsu WA900L-3 Avance Wheel Loader Operation and Maintenance Manual TEN00009-02

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Komatsu WA900L-3 Avance Wheel Loader Operation and Maintenance Manual TEN00009-02

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00009-02
Format: PDF
Size: 6.4MB
Number of Pages: 282

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA900L-3 Avance Wheel Loader

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.3.2. VISIBILITY FROM OPERATORS SEAT
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. LOCATION OF SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PEOPLE ON ATTACHMENTS
4.3.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
4.3.13. PREVENTION OF BURNS
4.3.14. FIRE PREVENTION
4.3.15. ACTION IF FIRE OCCURS
4.3.16. WINDOW WASHER LIQUID
4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.18. PRECAUTIONS FOR ATTACHMENTS, OPTIONS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. PRECAUTIONS RELATED TO VENTILATION EXHAUST GAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PROHIBITED OPERATIONS
4.4.2.6. PRECAUTIONS WHEN OPERATING
4.4.2.7. METHODS OF USING BRAKE
4.4.2.8. OPERATE CAREFULLY ON SNOW
4.4.2.9. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLES
4.4.5. TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. WORK EQUIPMENT SUPPORT
4.5.8. ACCUMULATOR
4.5.9. PERSONNEL
4.5.10. ATTACHMENTS
4.5.11. NOISE
4.5.12. PRECAUTIONS WHEN USING HAMMER
4.5.13. REPAIR WELDING
4.5.14. REMOVING BATTERY TERMINAL
4.5.15. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.16. HANDLING HIGHPRESSURE HOSES
4.5.17. WASTE MATERIALS
4.5.18. MAINTENANCE OF AIR CONDITIONER
4.5.19. COMPRESSED AIR
4.5.20. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.6. PRECAUTIONS WITH TIRES
4.6.1. HANDLING TIRES
4.6.2. PRECAUTIONS WHEN STORING TIRES
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS, PEDALS
5.2.4. MAIN MONITOR TILT LEVER
5.2.5. CAP WITH LOCK
5.2.6. SAFETY BAR
5.2.7. TOWING PIN
5.2.8. ENGINE SHUTDOWN SWITCH
5.2.9. FUEL STOP LEVER
5.2.10. GREASE PUMP
5.2.11. BACKUP ALARM
5.2.12. CAB DOOR OPEN LOCK
5.2.13. AM/FM RADIOCASSETTE STEREO
5.2.14. AIR CONDITIONER
5.2.15. PRECAUTIONS WHEN HANDLING ACCUMULATOR
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE
5.3.7. TURNING
5.3.8. OPERATION OF WORK EQUIPMENT
5.3.9. WORK POSSIBLE USING WHEEL LOADER
5.3.10. PRECAUTIONS FOR OPERATION
5.3.11. ADJUSTING WORK EQUIPMENT POSTURE
5.3.12. REMOVAL AND INSTALLATION OF THE BUCKET
5.3.13. PARKING MACHINE
5.3.14. CHECKS AFTER COMPLETION OF OPERATION
5.3.15. LOCKING
5.3.16. HANDLING THE TIRES
5.3.17. OPERATING AUTOGREASING SYSTEM
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION PROCEDURE
5.4.2. LOADING, UNLOADING WORK
5.4.3. METHOD OF SECURING MACHINE
5.4.4. METHOD OF LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. WHEN MACHINE RUNS OUT OF FUEL
5.7.2. METHOD OF TOWING MACHINE
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDES TO MAINTENANCE
6.2. OUTLINES OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. OUTLINE OF ELECTRIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
6.5. FUEL, OIL AND COOLANT SPECIFICATIONS
6.5.1. ENGINE OIL SPECIFICATIONS
6.5.2. TRANSMISSION, CONVERTER, TRANSFER CASE, COOLER, SERVICE BRAKES AND HYDRAULIC SYSTEM OIL SPECIFICATIONS
6.5.3. DRIVE AXLE OIL SPECIFICATIONS
6.5.4. DIESEL FUEL SPECIFICATIONS
6.5.5. COOLANT SPECIFICATIONS
6.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.6.1. TORQUE LIST
6.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.8. MAINTENANCE SCHEDULE CHART
6.8.1. MAINTENANCE SCHEDULE CHART
6.8.2. SERVICE PROCEDURE
6.8.2.1. INITIAL 250 HOURS SERVICE
6.8.2.2. WHEN REQUIRED
6.8.2.3. CHECK BEFORE STARTING
6.8.2.4. EVERY 50 HOURS SERVICE
6.8.2.5. EVERY 100 HOURS SERVICE
6.8.2.6. EVERY 250 HOURS SERVICE
6.8.2.7. EVERY 500 HOURS SERVICE
6.8.2.8. EVERY 1000 HOURS SERVICE
6.8.2.9. EVERY 2000 HOURS SERVICE
6.8.2.10. EVERY 4000 HOURS SERVICE
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. INDEX

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