Komatsu XT430-2, XT430L-2, XT450L-2 Crawler Feller Buncher Operation and Maintenance Manual CEAM029102

Description

• Model List:
  • XT430-2 Crawler Feller Buncher
  • XT430L-2 Crawler Feller Buncher
  • XT450L-2 Crawler Feller Buncher

• 1. CEAM029102 OPERATION AND MAINTENANCE MANUAL
• 1.1. INTRODUCTION
• 1.1.1. FOREWORD
• 1.1.2. SAFETY INFORMATION
• 1.1.3. INTRODUCTION
• 1.1.3.1. Machine Orientation
• 1.1.3.2. Protective Structure
• 1.1.3.3. Breakingin The New Machine
• 1.1.3.4. Product Information
• 1.1.3.5. Your Machine Serial Numbers And Distributor
• 1.1.4. Table of contents
• 1.2. SAFETY
• 1.2.1. SAFETY AND WARNING DECALS
• 1.2.1.1. Location of the Safety Decals
• 1.2.2. OPERATIONAL SAFETY
• 1.2.2.1. Unauthorized Modifications
• 1.2.2.2. Before Starting the Engine
• 1.2.2.3. Observe General Safety Rules
• 1.2.2.4. Engine Ventilation
• 1.2.2.5. Fuel, Oil And Hydraulic Fluid Fire Hazards
• 1.2.2.6. Jump Starting or Charging Batteries
• 1.2.2.7. Travel Controls May Produce Reversed Operations
• 1.2.2.8. Travel Precautions
• 1.2.2.9. Operate Carefully on Snow and Ice and in Very Cold Temperatures
• 1.2.2.10. Parking the Machine
• 1.2.2.11. Do Not Disassemble Recoil Springs
• 1.2.2.12. Accumulator
• 1.2.2.13. Handling Gas Spring
• 1.2.2.14. Shut Down Control Functions
• 1.2.2.15. Emergency Stop Function
• 1.2.3. ADDITIONAL SAFETY EQUIPMENT
• 1.2.3.1. Do Not Alter or Modify the ROPS, FOPS, OPS
• 1.2.3.2. Seat Belt Must Be Used at All Times
• 1.2.3.3. Maintain Standard Safety Equipment in Good Condition
• 1.2.4. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.2.4.1. General Operator Precautions
• 1.2.4.2. Mounting and Dismounting Precautions
• 1.2.4.3. Handrails and Steps
• 1.2.4.4. No Jumping On or Off Machine
• 1.2.5. FIRE PREVENTION
• 1.2.5.1. Fire Caused by Accumulation of Flammable Material
• 1.2.5.2. Fire Caused by Fuel, Oil or Grease
• 1.2.5.3. Fire Coming from Electrical Wiring
• 1.2.5.4. Fire Coming from Hydraulic Line
• 1.2.5.5. Best Practices
• 1.2.5.6. Action if Smoke or Fire Occurs
• 1.2.5.7. What to Do After Fire
• 1.2.5.8. Fire Extinguisher and First Aid Kit
• 1.2.5.9. Action After Fire Suppression Activation
• 1.2.5.10. Ansul Fire Suppression System (Optional)
• 1.2.5.11. Action After Fire Suppression Activation
• 1.2.5.12. Fire Suppression System Owners Manual
• 1.3. OPERATION
• 1.3.1. General Orientation
• 1.3.1.1. Operation precautions
• 1.3.1.2. General
• 1.3.1.3. Before Starting the Engine
• 1.3.1.4. Before Beginning To Work
• 1.3.1.5. Attachment Safety
• 1.3.1.6. During Machine Operation
• 1.3.1.7. Parking the Machine
• 1.3.2. SERVICE AND MAINTENANCE PRECAUTIONS
• 1.3.2.1. General
• 1.3.2.2. Towing the Machine
• 1.3.2.3. Cooling and Hydraulic Systems
• 1.3.2.4. Track Tension Adjustments Require Caution
• 1.3.2.5. Diesel Fuel
• 1.3.2.6. Batteries
• 1.3.3. FIRE PREVENTION IN THE FIELD
• 1.3.3.1. Fire Prevention Tips in the Field
• 1.3.3.2. Fire Prevention in the Shop
• 1.3.4. SHIPPING AND TRANSPORTATION
• 1.3.4.1. Obey State and Local OvertheRoad Regulations
• 1.3.5. OPERATING CONTROLS
• 1.3.5.1. Operators Cab
• 1.3.5.2. Ansul Fire Suppression System (Optional)
• 1.3.6. IQAN CONTROL SYSTEM
• 1.3.6.1. Main Screen Display
• 1.3.6.2. Main Menu Screen Selector
• 1.3.6.3. Info Menu
• 1.3.6.4. Measure Menu
• 1.3.6.5. Adjust Menu
• 1.3.6.6. Options Display Page
• 1.3.6.7. Information Display Page
• 1.3.6.8. Engine Display Page
• 1.3.6.9. Faults Display Page
• 1.3.6.10. Operating the IQAN MDM Monitor
• 1.3.7. before starting machine
• 1.3.7.1. Truck Drivers Starting, Driving and Boom Operation Instructions
• 1.3.7.2. Tracked Feller Buncher / Harvester Daily Inspection
• 1.3.7.3. General PreStart Machine Inspection
• 1.3.7.4. New Machine Breakin Procedures
• 1.3.8. Starting the Machine
• 1.3.8.1. Cold Weather Starting
• 1.3.8.2. Jump Starting the Engine
• 1.3.8.3. Engine and Hydraulic Warming Procedures
• 1.3.8.4. Travel Controls
• 1.3.8.5. Travel Speed
• 1.3.8.6. Track/Parking Brakes
• 1.3.8.7. Preventing Repetitive Strain Injuries
• 1.3.8.8. Controlling the Front End Implements
• 1.3.8.9. Control Pattern Diagrams
• 1.3.8.10. Front End Attachment Movements
• 1.3.8.11. General Machine Operating Instructions
• 1.3.8.12. Changing Direction Forward and Reverse
• 1.3.8.13. Frozen Ground Conditions
• 1.3.8.14. Parking the Machine
• 1.3.8.15. Cleaning the Tracks
• 1.3.8.16. Stopping the Engine
• 1.3.8.17. Lowering Work Equipment Without Engine Power
• 1.4. MAINTENANCE
• 1.4.1. MAINTENANCE INFORMATION
• 1.4.1.1. Service Meter Reading
• 1.4.1.2. Komatsu Genuine Replacement Parts
• 1.4.1.3. Komatsu Genuine Lubricants
• 1.4.1.4. Fresh and Clean Lubricants
• 1.4.1.5. Check Drained Oil and Used Filter
• 1.4.1.6. Fuel Strainer
• 1.4.1.7. Welding Instructions
• 1.4.1.8. Do Not Drop Things Inside Machine
• 1.4.1.9. Selecting Fuel and Lubricants to Match Ambient Temperature
• 1.4.1.10. Dusty Jobsite
• 1.4.1.11. Avoid Mixing Lubricants
• 1.4.1.12. Locking the Inspection Covers
• 1.4.1.13. Hydraulic System Air Bleeding
• 1.4.1.14. Hydraulic Hose Installation
• 1.4.1.15. Checks after Inspection and Maintenance Works
• 1.4.2. LUBRICANTS, COOLANT AND FILTERS
• 1.4.2.1. Outline of Service
• 1.4.2.2. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
• 1.4.2.3. Electric System Maintenance
• 1.4.2.4. Handling Hydraulic System
• 1.4.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.4.4. LUBRICANT AND FILL CAPACITIES
• 1.4.4.1. XT4302, XT430L2
• 1.4.4.2. XT450L2
• 1.4.4.3. Fuel Quality Requirements
• 1.4.4.4. Engine Oil Performance Information
• 1.4.4.5. Hydraulic and Engine Oil Selection, Lubricating Oils and Grease
• 1.4.4.6. New Engine BreakIn Oils
• 1.4.4.7. Hydraulic Oil Information
• 1.4.4.8. General Hydraulic Oil Specification
• 1.4.5. GENERAL INSTRUCTIONS
• 1.4.5.1. Introduction
• 1.4.5.2. Cleaning
• 1.4.5.3. Replacement
• 1.4.5.4. Hoses and Tubes
• 1.4.5.5. Hydraulic Pumps
• 1.4.6. SERVICE AND MAINTENANCE
• 1.4.6.1. Care and Servicing
• 1.4.6.2. Maintenance Safety
• 1.4.6.3. General
• 1.4.6.4. Daily or 10 Hour Interval Maintenance Procedures
• 1.4.6.5. Hour Interval Maintenance Procedures
• 1.4.6.6. Hour Interval Maintenance Procedures
• 1.4.6.7. Hour Interval Maintenance Procedures
• 1.4.6.8. Hour Interval Maintenance Procedures
• 1.4.6.9. ,000 Hour Interval Maintenance Procedures
• 1.4.6.10. ,000 Hour Interval Maintenance Procedures
• 1.4.6.11. Transporting the Machine
• 1.5. SPECIFICATIONS
• 1.5.1. XT4302, XT430L2 Undercarriage
• 1.5.2. XT450L2 Undercarriage
• 1.5.3. Upper Structure
• 1.5.4. Cylinders
• 1.5.5. ELECTRICAL CENTER
• 1.5.6. XT4302 AND XT430L2 SPECIFICATION
• 1.5.7. XT450L2 SPECIFICATIONS
• 1.5.8. BOOM SWEEP DIAGRAMS