Yanmar ViO80-1A Excavator Operation Manual

Description

• Model List:
  • ViO80-1A Excavator

• 1. YANMAR COMPACT GERMANY GMBH THANK YOU FOR PURCHASING A YANMAR MACHINE
• 2. Introduction
• 3. Safety signals
• 4. A Description and illustration of the machine
• 4.1. Applications and regulations
• 4.1.1. Applications
• 4.1.2. Warranty
• 4.1.3. Driving permits
• 4.1.4. Lifting
• 4.2. Identification plates
• 4.2.1. Machine serial number plate
• 4.2.2. Engine serial number plate
• 4.2.3. EPA information plate
• 4.2.4. Spare parts order and intervention request
• 4.3. Warning labels
• 4.3.1. Location of the warning adhesive labels
• 4.3.2. Explanation of the warning adhesive labels
• 4.4. Identification of important parts
• 4.4.1. General view of the machine
• 4.4.2. Commands and switches
• 4.5. Description of the driving position
• 4.5.1. Operator display station
• 4.5.1.1. Indicator lights
• 4.5.1.2. Clock
• 4.5.1.3. Time counter
• 4.5.1.4. Diesel gauge
• 4.5.1.5. Cooling fluid temperature indicator
• 4.5.1.6. Preheating light
• 4.5.1.7. Displaying the fuel consumption
• 4.5.1.8. Navigation keys
• 4.5.1.9. Information and error icons
• 4.5.2. Switches
• 4.5.2.1. Start key
• 4.5.2.2. Headlight switch
• 4.5.2.3. Horn
• 4.5.2.4. Windscreen wiper switch and windscreen wiper
• 4.5.2.5. Engine rate setting
• 4.5.2.6. Speed movement switch
• 4.5.2.7. Engine slow down switch
• 4.5.2.8. Eco mode switch
• 4.5.2.9. Engine stop switch
• 4.5.2.10. Manual regeneration
• 4.5.2.11. Interior lighting switch
• 4.5.3. Joysticks and pedals
• 4.5.3.1. Locking lever
• 4.5.3.2. Right command lever
• 4.5.3.3. d hydraulic circuit control (P.T.O. 1)
• 4.5.3.4. Left command lever
• 4.5.3.5. h hydraulic circuit control (P.T.O. 2)
• 4.5.3.6. Travel levers and pedals
• 4.5.3.7. Blade lever
• 4.5.3.8. Boom rotation pedal
• 4.5.4. Power socket
• 4.5.5. Drivers seat
• 4.5.6. Location for the tools and user manual
• 4.5.6.1. Toolkit
• 4.5.6.2. User manual
• 4.5.7. Fuses
• 4.5.7.1. Fusebox
• 4.5.8. Cabin
• 4.5.8.1. Cab side door
• 4.5.8.2. Upper windscreen
• 4.5.8.3. Lower windscreen
• 4.5.8.4. Right hand cab window
• 4.5.9. Headlights
• 4.5.10. Fleet management system SMARTASSIST-REMOTE
• 4.6. Operation of the air conditioning
• 4.7. Covers
• 4.7.1. Bonnet
• 4.7.2. Cover B
• 4.7.3. Cover R
• 4.8. Using the electric fuel filling pump
• 4.9. Options
• 4.9.1. Long arm
• 4.9.2. Half-circuit
• 4.9.3. Circuit breaker
• 4.9.4. Additional counterweights
• 4.9.5. Lifting Kit
• 4.9.5.1. Safety valves
• 4.9.5.2. Lifting ring
• 4.9.5.3. Overload box
• 4.9.5.4. Lifting Tables
• 4.9.6. Protection grill FOPS 2
• 4.9.7. Separator/decanter alarm
• 4.9.8. Plug-in beacon and rear LED light
• 4.9.9. Fleet management system
• 4.9.10. Radio
• 4.9.11. Quick hitch
• 4.9.12. Centralized greasing system
• 4.9.13. Continuous pressure hydraulic line
• 4.9.14. Mechanical quick hitch
• 4.9.14.1. Mechanical quick hitch L-SYSTEM
• 4.9.14.2. Powertilt using the L-SYSTEM mechanical quick coupler
• 4.9.14.3. Mechanical quick hitch ACB
• 4.9.15. Quick hydraulic hitch L-SYSTEM
• 4.9.15.1. Dismantling the accessory (Quick hitch control unit)
• 4.9.15.2. Mounting the accessory (Quick hitch control unit)
• 4.9.15.3. Dismantling the accessory (Quick hitch control switch)
• 4.9.15.4. Mounting the accessory (Quick hitch control switch)
• 4.9.16. Quick coupler key housing
• 4.9.17. Rubber rollers for use with steel tracks
• 5. B Operating instructions
• 5.1. Basic precautions
• 5.1.1. Comply with your workplaces safety rules
• 5.1.2. Put the safety mechanisms in place
• 5.1.3. Wear suitable clothing and protective equipment
• 5.1.4. Do not drive under the influence of alcohol, drugs or medication
• 5.1.5. Provide adequate ventilation when working in an enclosed space
• 5.1.6. Protect plants from hot air and exhaust fumes
• 5.1.7. Keep fuel and oil away from sparks
• 5.1.8. Avoid removing the caps when the temperatures are high
• 5.1.9. Avoid crush injuries due to accessories
• 5.1.10. Have an extinguisher and a first aid kit
• 5.1.11. Avoid any unauthorised modifications
• 5.1.12. Precautions for optional parts and tools
• 5.1.13. Warning concerning the cab windows
• 5.1.14. Cabins emergency exit
• 5.1.15. Air conditioning system
• 5.2. Usage precautions
• 5.2.1. Precautions before starting the engine
• 5.2.1.1. Make sure that your workplace is safe
• 5.2.1.2. Clean the machine
• 5.2.1.3. Check the safety structures
• 5.2.1.4. Check the position of the blade
• 5.2.1.5. Accessing the machine
• 5.2.1.6. Fasten your safety belt and adjust the rearview mirror(s)
• 5.2.2. Movement precautions
• 5.2.2.1. Machines Danger Zone
• 5.2.2.2. Movement and accessories
• 5.2.2.3. Driving the machine on a slope
• 5.2.3. Working precautions
• 5.2.3.1. Precautions for using the equipment
• 5.2.3.2. Dangerous tasks
• 5.2.3.3. Working near electricity lines
• 5.2.3.4. Working near obstacles
• 5.2.3.5. Emergency stop and securing the machine
• 5.2.3.6. Working on a slope
• 5.2.3.7. Working in an area covered with snow
• 5.2.3.8. Working on unstable ground
• 5.2.3.9. Working in a submerged area
• 5.2.3.10. Working in a muddy area
• 5.2.3.11. Working in an area with reduced visibility
• 5.2.4. Parking precautions
• 5.2.5. Precautions for the accessories
• 5.2.6. Precautions for using optional accessories
• 5.2.7. Precautions for the battery
• 5.3. Precautions for the engine
• 5.4. Checks before starting the machine
• 5.4.1. Overall visual inspection
• 5.4.2. Checking and topping up the level of cooling fluid
• 5.4.3. Checking and topping up the engine oil level
• 5.4.4. Checking and topping up the fuel level
• 5.4.5. Checking and topping up the hydraulic oil level
• 5.5. Checks after start-up
• 5.6. Checks after use
• 5.7. Operator LCD display station interfaces
• 5.7.1. Indication of functions
• 5.7.2. User Interface
• 5.7.3. Maintenance interface
• 5.7.4. Machine usage management interface
• 5.7.5. Configuration interface
• 5.8. Using the machine in cold weather
• 5.8.1. Preparation for use in cold weather
• 5.8.2. Starting in cold weather
• 5.8.3. Precautions after use
• 5.8.4. When cold weather is over
• 5.9. Rubber tracks
• 5.9.1. Correct use of rubber tracks
• 5.9.2. Comparison between rubber tracks / steel tracks
• 5.9.3. Rubber track warranty
• 5.9.4. Precautions for using rubber tracks
• 5.10. Handling the bucket
• 5.10.1. Machine stability when using with a bucket or an accessory
• 5.10.2. Compatible accessories
• 5.10.3. Operation of the retro bucket
• 5.10.4. Digging trenches
• 5.10.5. Loading
• 5.11. Handling of accessories
• 5.11.1. Hydraulic hammer SOCOMEC
• 5.12. Accessory change by direct coupling
• 5.12.1. Dismantling the accessory
• 5.12.2. Mounting the accessory
• 5.12.2.1. Loading bucket
• 5.13. Load lifting
• 5.14. Implementing the 3rd hydraulic circuit
• 5.14.1. Description
• 5.14.1.1. d circuit selector
• 5.14.2. Mounting the accessory
• 5.14.3. Precautions for using the accessory
• 5.15. Using the particle filter
• 5.15.1. Auto-regeneration
• 5.15.2. Assisted regeneration
• 5.15.3. Launching the regeneration
• 5.15.4. Manual regeneration of the particulate filter
• 5.16. Transporting the machine
• 5.16.1. Loading/unloading the machine
• 5.16.1.1. Precautions for loading/unloading the machine
• 5.16.1.2. Procedure
• 5.16.2. Immobilising the machine on the truck
• 5.16.3. Tying down the machine
• 5.16.4. Slinging the machine
• 5.17. Detecting anomalies
• 5.17.1. Phenomena that do not constitute faults
• 5.17.2. Detecting anomalies
• 5.17.2.1. Engine
• 5.17.2.2. Electrical equipment
• 5.17.2.3. Machine structure
• 5.18. If the battery is discharged
• 5.18.1. Precautions for connecting and disconnecting the starter cables
• 5.18.2. Connecting the starter cables
• 5.18.3. Starting the engine
• 5.18.4. Disconnecting the starter cables
• 5.18.5. Charging the battery
• 5.19. Towing the machine
• 6. C Periodic maintenance programme
• 6.1. Maintenance precautions
• 6.1.1. Precautions before maintenance
• 6.1.1.1. Removing the residual pressure
• 6.1.1.2. Place a warning label
• 6.1.1.3. Establish a safety perimeter
• 6.1.1.4. Keep the machine clean
• 6.1.2. Precautions during maintenance
• 6.1.2.1. Oil and grease
• 6.1.2.2. Tools
• 6.1.2.3. Parts
• 6.1.2.4. Dismantling the accessory
• 6.1.2.5. Working under the machine
• 6.1.2.6. Lighting
• 6.1.2.7. Battery
• 6.1.2.8. Hoses
• 6.1.2.9. Radiator ventilator
• 6.1.2.10. Soldering
• 6.1.2.11. Waste processing
• 6.2. Recommended greases and fluids
• 6.2.1. Cooling fluid
• 6.2.2. Engine oil
• 6.2.3. Fuel
• 6.2.4. Hydraulic oil
• 6.2.5. Gear oil
• 6.3. Periodic inspections and upkeeps
• 6.4. Maintenance by the operator
• 6.4.1. Daily maintenance
• 6.4.1.1. Checking the machine before use
• 6.4.1.2. Checking and cleaning the radiator fins
• 6.4.1.3. Greasing points
• 6.4.1.4. Cleaning the separator/decanter
• 6.4.1.5. Rubber track maintenance
• 6.4.1.6. Steel track maintenance
• 6.4.1.7. Checks after using the machine
• 6.4.2. Maintenance every 50 hours
• 6.4.2.1. Greasing the pin and rotation crown
• 6.4.2.2. Checking alternator belt tension
• 6.4.2.3. Engine silent-bloc bracket
• 6.4.3. Non periodic maintenance
• 6.4.3.1. Fuse replacement
• 6.4.3.2. Top up the windscreen washer fluid
• 6.4.3.3. Replacing the windscreen wiper
• 6.4.3.4. Accessory state check
• 6.4.3.5. Purging the fuel tank
• 6.4.3.6. Maintenance of the particle filter
• 6.5. Maintenance by the dealer
• 6.5.1. After the first 50 hours of service
• 7. D Conservation and storage
• 7.1. Conservation
• 7.2. Storage
• 7.3. Recommissioning
• 8. E Technical data
• 8.1. Specifications
• 8.2. Working dimensions
• 8.3. Noise emitted by the machine
• 8.4. Vibrations emitted by the machine
• 9. F Lifting capacities
• 9.1. Lifting ViO80-1A
• 9.2. Lifting ViO80-1A, with rear counterweight
• 10. Appendices
• 10.1. A Notes
• 10.2. B Lashing record