Komatsu D475A-8 Bull Dozer Field Assembly Instruction GEN00196-01

Description

• Model List:
  • D475A-8 Bull Dozer

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. PRECAUTIONS FOR FIELD ASSEMBLY
• 5. DISPOSAL OF REMOVED PARTS
• 6. ASSEMBLY PROCEDURE, NECESSARY EQUIPMENTS, AND SCHEDULE
• 7. KIT LAYOUT DIAGRAM (WORK SPACE LAYOUT)
• 8. PACKING STYLE FOR TRANSPORTATION
• 9. SPECIFICATIONS
• 10. TOOL LIST FOR FIELD ASSEMBLY
• 11. DIAGRAM FOR TOOLS
• 12. TIGHTEN TORQUE TABLE
• 13. COATING MATERIALS LIST
• 14. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 15. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
• 16. ASSEMBLY PROCEDURE
• 16.1. A1 Installation of track shoe assembly
• 16.2. A2 Installation of machine body (chassis)
• 16.3. A3 Installation of operators cab assembly(When operator cab assembly is not installed)
• 16.4. A4 Installation of pivot shaft (When pivot shaft is not installed)
• 16.5. A5 Installation of final drive assembly
• 16.6. A6 Installation of undercover (When undercover is not installed)
• 16.7. A7 Installation of blade lift hydraulic cylinder
• 16.8. A8 Installation of undercarriage 1
• 16.9. A8 Installation of undercarriage 2
• 16.10. A9 Adding oil to pivot chamber
• 16.11. A10 Inspection of oil level and coolant level
• 16.12. A11 Installation of ripper1
• 16.13. A11 Installation of ripper2
• 16.14. A11 Installation of ripper3
• 16.15. A11 Installation of ripper4
• 16.16. A11 Installation of ripper5
• 16.17. A11 Installation of ripper6
• 16.18. A12 Installation of trunnion
• 16.19. A13 Installation of track
• 16.20. A14 Adjusting of track tension
• 16.21. A15 Installation of mask
• 16.22. A16 Installation of handrail / step on right side of radiator
• 16.23. A17 Installation of shandrail / step on left side of radiator
• 16.24. A18 Instalation of cab right side cover(When cab right side cover is not installed)
• 16.25. A19 Instalation of cab left side cover(When cab left side cover is not installed)
• 16.26. A20 Assembling of blade unit1
• 16.27. A20 Assembling of blade unit2
• 16.28. A20 Assembling of blade unit3
• 16.29. A20 Assembling of blade unit4
• 16.30. A21 Installation of blade assembly
• 16.31. A22 Installation of KOMTRAX antenna
• 16.32. A23 Installation of ROPS
• 16.33. A24 Installation of engine air intake port hood(When engine air intake port hood is not installed)
• 16.34. A25 Installation of precleaner (optional)(When precleaner is not installed)
• 16.35. A26 Installation of engine exhaust pipe(When engine exhaust pipe is not installed)
• 16.36. A27 Installation of headlamp (When headlamp is not installed)
• 16.37. A28 Installation of giant ripper shank
• 16.38. A29 Adjustment of blade tilt control angle(Machine with semiU blade/fullU blade)
• 16.39. A30 Adjustment of blade tilt control angle(Machine with superdozer)
• 16.40. A31 Installation of platform 1
• 16.41. A31 Installation of platform2
• 16.42. A31 Installation of platform3
• 16.43. A31 Installation of platform4
• 16.44. A32 Greasing each part
• 16.45. A33 Bleeding air from hydraulic cylinder
• 16.46. A34 Bleeding air from work equipment pump and fan pump
• 16.47. A35 Installation of quick charge piping (optional)
• 16.48. A36 Installation of ladder 1 (For machine with ladder)
• 16.49. A36 Installation of ladder 2 (For machine with ladder)
• 16.50. A36 Installation of ladder 3 (For machine with ladder)
• 16.51. A36 Installation of ladder 4 (For machine with ladder)
• 16.52. A36 Installation of ladder 1 (For machine with ladder)
• 16.53. A37 Installation of access light and additional work lamp (optional)
• 17. CHECK AND MAINTENANCE PROCEDURES
• 17.1. M1 Checking machine monitor 1
• 17.2. M1 Checking machine monitor 2
• 17.3. M1 Checking machine monitor 3
• 17.4. M1 Checking machine monitor 4
• 17.5. M1 Checking machine monitor 5
• 17.6. M2 Adjustment menu
• 17.7. M3 Change of return filter (Standard filter Flushing filter)
• 17.8. M4 Flushing hydraulic circuit and bleeding air from cylinder 1
• 17.9. M5 Change of return filter (Flushing filter > Standard filter)
• 17.10. M6 Bleeding air from cylinder 2
• 17.11. M7 How to start operation of KOMTRAX terminal and how to initializeKOMTRAX Plus controller
• 17.12. M8 Noinjection cranking of engine
• 18. INSTALLATION OF SPILL GUARDS
• 19. FIELD ASSEMBLY INSPECTION REPORT
• 20. PmCLINIC