Komatsu D65E-12, D65P-12 Bull Dozer Operation and Maintenance Manual SEAM007102

Description

• Model List:
  • D65E-12 Bull Dozer
  • D65P-12 Bull Dozer

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 4. SAFETY INFORMATION
• 5. INTRODUCTION
• 6. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR
• 7. CONTENTS
• 8. SAFETY
• 8.1. GENERAL PRECAUTIONS
• 8.2. PRECAUTIONS DURING OPERATION
• 8.2.1. BEFORE STARTING ENGINE
• 8.2.2. OPERATING MACHINE
• 8.2.3. TRANSPORTATION
• 8.2.4. BATTERY
• 8.2.5. TOWING
• 8.3. PRECAUTIONS FOR MAINTENANCE
• 8.3.1. BEFORE CARRYING OUT MAINTENANCE
• 8.3.2. DURING MAINTENANCE
• 8.4. POSITION FOR ATTACHING SAFETY LABELS
• 8.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 9. OPERATION
• 9.1. GENERAL VIEW
• 9.1.1. GENERAL VIEW OF MACHINE
• 9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 9.2. EXPLANATION OF COMPONENTS
• 9.2.1. FRONT PANEL (METERS, LAMPS, SWITCHES)
• 9.2.2. SWITCHES
• 9.2.3. CONTROL LEVERS, PEDALS
• 9.2.4. FUSE BOX
• 9.2.5. GREASE PUMP HOLDER
• 9.2.6. SHOVEL HOLDER
• 9.2.7. DOOROPEN LOCK (MACHINE EQUIPPED WITH CAB)
• 9.2.8. SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)
• 9.2.9. CAP WITH LOCK
• 9.2.10. HOT AND COLD BOX (MACHINES EQUIPPED WITH CAB)
• 9.2.11. DOOR POCKET (MACHINE EQUIPPED WITH CAB)
• 9.2.12. ASHTRAY (MACHINES EQUIPPED WITH CAB)
• 9.2.13. TOOL BOX
• 9.2.14. USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)
• 9.2.15. HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)
• 9.2.16. HANDLING HEATER (MACHINES EQUIPPED WITH CAB)
• 9.3. OPERATION
• 9.3.1. CHECK BEFORE STARTING ENGINE
• 9.3.2. STARTING ENGINE
• 9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 9.3.4. MOVING MACHINE
• 9.3.5. SHIFTING GEAR
• 9.3.6. SHIFTING BETWEEN FORWARD AND REVERSE
• 9.3.7. STEERING MACHINE
• 9.3.8. STOPPING MACHINE
• 9.3.9. PRECAUTIONS FOR OPERATION
• 9.3.10. PARKING MACHINE
• 9.3.11. CHECK AFTER FINISHING WORK
• 9.3.12. STOPPING ENGINE
• 9.3.13. CHECK AFTER STOPPING ENGINE
• 9.3.14. LOCKING
• 9.3.15. WORK POSSIBLE USING BULLDOZER
• 9.3.16. ADJUSTING POSTURE OF WORK EQUIPMENT
• 9.3.17. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 9.4. TRANSPORTATION
• 9.4.1. LOADING, UNLOADING WORK
• 9.4.2. PRECAUTIONS FOR LOADING AND SECURING THE MACHINE
• 9.4.3. PRECAUTIONS FOR TRANSPORATION
• 9.4.4. PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
• 9.4.5. REMOVING CAB (MACHINES EQUIPPED WITH CAB)
• 9.4.6. LIFTING THE MACHINE
• 9.5. COLD WEATHER OPERATION
• 9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 9.5.2. AFTER COMPLETION OF WORK
• 9.5.3. AFTER COLD WEATHER
• 9.6. LONGTERM STORAGE
• 9.6.1. BEFORE STORAGE
• 9.6.2. DURING STORAGE
• 9.6.3. AFTER STORAGE
• 9.7. TROUBLESHOOTING
• 9.7.1. AFTER RUNNING OUT OF FUEL
• 9.7.2. IF BATTERY IS DISCHARGED
• 9.7.3. OTHER TROUBLE
• 10. MAINTENANCE
• 10.1. GUIDES TO MAINTENANCE
• 10.2. OUTLINES OF SERVICE
• 10.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 10.2.2. RELATING TO ELECTRIC SYSTEM
• 10.3. WEAR PARTS LIST
• 10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURES
• 10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 10.5.1. INTRODUCTION OF NECESSARY TOOLS
• 10.5.2. TORQUE LIST
• 10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 10.7. MAINTENANCE SCHEDULE CHART
• 10.8. SERVICE PROCEDURE
• 10.8.1. WHEN REQUIRED
• 10.8.1.1. CLEAN INSIDE OF COOLING SYSTEM
• 10.8.1.2. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
• 10.8.1.3. CHECK TRACK TENSION
• 10.8.1.4. CHECK AND TIGHTEN TRACK SHOE BOLTS
• 10.8.1.5. CHECK ELECTRICAL INTAKE AIR HEATER
• 10.8.1.6. REVERSE AND REPLACE THE END BITS AND CUTTING EDGES
• 10.8.1.7. CLEAN, CHECK RADIATOR FINS
• 10.8.1.8. ADJUST IDLER CLEARANCE
• 10.8.1.9. ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZERS ONLY)(POWER TILT, POWER PITCH DOZER ONLY)
• 10.8.1.10. CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)(MACHINES EQUIPPED WITH CAB)
• 10.8.1.11. CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)
• 10.8.1.12. GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)
• 10.8.1.13. CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)
• 10.8.1.14. REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)
• 10.8.1.15. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB)
• 10.8.1.16. BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)
• 10.8.1.17. REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)
• 10.8.1.18. CHECK IDLER OIL LEVEL
• 10.8.2. CHECK BEFORE STARTING
• 10.8.2.1. CHECK COOLANT LEVEL, ADD WATER
• 10.8.2.2. CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION)
• 10.8.2.3. CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)
• 10.8.2.4. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
• 10.8.2.5. CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL
• 10.8.2.6. CHECK BRAKE PEDAL TRAVEL
• 10.8.2.7. CHECK DUST INDICATOR
• 10.8.2.8. CHECK THAT LAMPS LIGHT UP
• 10.8.2.9. CHECK HORN SOUND
• 10.8.2.10. CHECK BACKUP ALARM SOUND
• 10.8.2.11. CHECK SEAT BELT FOR WEAR OR DAMAGE
• 10.8.2.12. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER
• 10.8.3. EVERY 50 HOURS SERVICE
• 10.8.3.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
• 10.8.4. EVERY 250 HOURS SERVICE
• 10.8.4.1. LUBRICATING
• 10.8.4.1.1. (POWER TILT DOZER)
• 10.8.4.1.1.1. LIFT CYLINDER SUPPORT YOKE (4 PLACES)
• 10.8.4.1.1.2. LIFT CYLINDER SUPPORT SHAFT (2 PLACES)
• 10.8.4.1.1.3. LIFT CYLINDER BALL JOINT (2 PLACES)
• 10.8.4.1.1.4. TILT CYLINDER BALL JOINT (1 PLACE)
• 10.8.4.1.1.5. TILT BRACE BALL JOINT (1 PLACE)
• 10.8.4.1.1.6. BRACE BALL JOINT (2 PLACES)
• 10.8.4.1.1.7. TILT BRACE THREAD (1 PLACE)
• 10.8.4.1.2. (POWER TILT POWER PITCH DOZER)
• 10.8.4.1.2.1. LIFT CYLINDER SUPPORT YOKE (4 PLACES)
• 10.8.4.1.2.2. LIFT CYLINDER SUPPORT SHAFT (2 PLACES)
• 10.8.4.1.2.3. LIFT CYLINDER BALL JOINT (2 PLACES)
• 10.8.4.1.2.4. TILT CYLINDER BALL JOINT (1 PLACE)
• 10.8.4.1.2.5. PITCH CYLINDER BALL JOINT (1 PLACE)
• 10.8.4.1.2.6. BRACE BALL JOINT (2 PLACES)
• 10.8.4.1.3. (ANGLEDOZER)
• 10.8.4.1.3.1. LIFT CYLINDER SUPPORT YOKE (4 PLACES)
• 10.8.4.1.3.2. LIFT CYLINDER SUPPORT SHAFT (2 PLACES)
• 10.8.4.1.3.3. LIFT CYLINDER BALL JOINT (2 PLACES)
• 10.8.4.1.3.4. TILT BRACE BALL JOINT (2 PLACES)
• 10.8.4.1.3.5. TILT BRACE THREAD (2 PLACES)
• 10.8.4.2. GREASE EQUALIZER BAR SIDE PAN (LEFT TO RIGHT, 2 PLACES EACH TOTAL 4 PLACES)
• 10.8.4.3. GREASE EQUALIZER BAR CENTER PIN (1 PLACE)
• 10.8.4.4. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
• 10.8.4.5. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
• 10.8.4.6. CHECK LEVEL OF BATTERY ELECTROLYTE
• 10.8.4.7. CHECK FAN BELT TENSION, ADJUST
• 10.8.4.8. DRAIN WATER AND SEDIMENT FROM FUEL FILTER
• 10.8.4.9. CHECK, CLEAN ADDITIONAL FUEL STRAINER
• 10.8.4.10. REPLACE POWER TRAIN OIL FILTER ELEMENT
• 10.8.4.11. CHECK BRAKE PERFORMANCE
• 10.8.5. EVERY 500 HOURS SERVICE
• 10.8.5.1. REPLACE FUEL FILTER CARTRIDGE
• 10.8.5.2. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
• 10.8.6. EVERY 1000 HOURS SERVICE
• 10.8.6.1. CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)
• 10.8.6.2. CHANGE OIL IN FINAL DRIVE CASE
• 10.8.6.3. CLEAN BREATHER
• 10.8.6.4. GREASE UNIVERSAL JOINT
• 10.8.6.5. REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)
• 10.8.6.6. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)
• 10.8.6.7. CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)
• 10.8.6.8. CHECK FOR LOOSE ROPS MOUNT BOLTS
• 10.8.7. EVERY 2000 HOURS SERVICE
• 10.8.7.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRUALIC OIL FILTER ELEMENT
• 10.8.7.2. CLEAN, CHECK TURBOCHARGER (D65P ONLY)
• 10.8.7.3. CLEAN ENGINE BREATHER ELEMENT
• 10.8.7.4. CHECK VIBRATION DAMPER
• 10.8.7.5. CHECK ALTERNATOR, STARTING MOTOR
• 10.8.7.6. CHECK ENGINE VALVE CLEARANCE, ADJUST
• 10.8.8. EVERY 4000 HOURS SERVICE
• 10.8.8.1. CHECK WATER PUMP
• 11. SPECIFICATIONS
• 11.1. SPECIFICATIONS
• 12. OPTIONS, ATTACHMENTS
• 12.1. GENERAL PRECAUTIONS
• 12.1.1. PRECAUTIONS RELATED TO SAFETY
• 12.2. USING SEAT BELT
• 12.2.1. FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER
• 12.2.2. ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER
• 12.3. HANDLING DELUXE SEAT
• 12.4. HANDLING ACCUMULATOR
• 12.4.1. METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR
• 12.5. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRSTAID KIT