Bomag BF 900 C Paver Operating and Maintenance Instructions 00808181

Description

• Model List:
  • BF 900 C Paver

• 1. Table of contents
• 2. Introduction
• 2.1. Foreword
• 2.2. Machine type plate and engine type plate
• 3. Technical data
• 4. Safety regulations
• 4.1. Stickers and decals
• 5. Display and control elements
• 5.1. Vie of main control panel
• 5.2. Description
• 5.2.1. Quick adjustment lever for screed angle of attack
• 5.3. View of external operator stations
• 5.4. Control elements on external operator stations
• 5.5. Screed operating console
• 5.5.1. Toggle switch for cleaning system
• 5.5.2. Pressure gauge for relief pressure
• 5.5.3. Control lamp screed relieved
• 5.5.4. Potentiometer screed relieve right/left distribution
• 5.5.5. Toggle button protection roof
• 5.5.6. 24 V Universal socket
• 5.5.7. Potentiometer for timer
• 5.5.8. Potentiometer for screed relief machine stopped
• 5.5.9. Potentiometer for screed relief machine in motion
• 5.5.10. Toggle button straight crossfalls adjustment
• 5.6. Operating console for screed heating
• 5.7. View of levelling control
• 6. Operation
• 6.1. General
• 6.2. Tests before taking into operation
• 6.3. Adjusting the drivers seat and displacing the drivers platform
• 6.4. Starting the engine
• 6.5. Driving the machine in transport speed mode
• 6.6. Preparing for work
• 6.7. Operation
• 6.7.1. Preliminary remarks
• 6.7.2. Starting operation
• 6.7.3. During work
• 6.7.3.1. Turning the machine on the spot
• 6.7.3.2. Temporarily interrupting work
• 6.7.3.3. Settings to the screed
• 6.8. Activities at the end of the day
• 6.9. Shutting the engine down
• 6.10. DPFregeneration
• 6.11. Adjusting the auger height
• 6.12. Operating the screed
• 6.12.1. Preliminary remarks
• 6.12.2. Adjusting the straight crossfalls
• 6.12.3. Adjusting the screed width
• 6.12.4. Adjusting the mat thickness
• 6.12.5. Adjusting the mat height for extra thick mat heights
• 6.12.6. Height adjustment of mobile screed sections
• 6.12.7. Adjusting the angle of attack of the mobile screed sections
• 6.12.8. Setting vibration and tamper frequencies
• 6.13. Operating the screed heating
• 6.13.1. Switching on the screed heating
• 6.13.2. Operating the side plate heater
• 6.13.3. Setting the nominal temperature
• 6.13.4. Setting the temperature manually
• 6.13.5. Switching off a screed section
• 6.13.6. Switching off the screed heating
• 6.14. Levelling control MOBAmaticOptional equipment
• 6.15. Hopper lock
• 6.16. Operating the protection roof on the operators stand
• 6.17. What to do in events of emergency
• 6.17.1. Actuate the emergency stop switch
• 6.17.2. Disconnecting the battery
• 6.17.3. Towing the machine
• 6.17.4. After towing
• 6.18. Loading/transport
• 7. Maintenance
• 7.1. General notes on maintenance
• 7.2. Fuels and lubricants
• 7.2.1. Engine oil
• 7.2.1.1. Oil quality
• 7.2.1.2. Oil viscosity
• 7.2.1.3. Oil change intervals
• 7.2.2. Fuel
• 7.2.2.1. Fuel quality
• 7.2.2.2. Winter fuel
• 7.2.2.3. Storage
• 7.2.3. Coolant
• 7.2.3.1. General
• 7.2.3.2. Water quality
• 7.2.3.3. Cooling system protection agent
• 7.2.4. Hydraulic oil
• 7.2.4.1. Mineral oil based hydraulic oil
• 7.2.4.2. Biodegradable hydraulic oil
• 7.2.5. Gear oil SAE 80W140
• 7.2.6. Lubrication grease
• 7.2.7. Hightemperature lubrication grease
• 7.3. Table of fuels and lubricants
• 7.4. Runningin instructions
• 7.4.1. General
• 7.4.2. After 50 operating hours
• 7.4.3. After 250 operating hours
• 7.4.4. After 500 operating hours
• 7.4.5. After 1000 operating hours
• 7.5. Maintenance table
• 7.6. Every 10 operating hours
• 7.6.1. Checking the engine oil level
• 7.6.2. Check the fuel level
• 7.6.3. Check the hydraulic oil level
• 7.6.4. Check the coolant level
• 7.6.5. Checking the emulsion level, topping up
• 7.6.6. Lubricating the machine
• 7.6.7. Check the grease supply in the central lubrication system
• 7.7. Every 250 operating hours
• 7.7.1. Servicing the scraper belt
• 7.7.1.1. Checking the track drive
• 7.7.1.2. Checking/adjusting the chain tension
• 7.7.1.3. Checking the state of the conveyor surface
• 7.7.2. Servicing the scraper belt drive chain
• 7.7.2.1. Checking, adjusting the valve clearance
• 7.7.2.2. Greasing the scraper belt drive chain
• 7.7.3. Servicing the auger
• 7.7.3.1. Checking/adjusting the tension of auger drive chain and greasing the chain
• 7.7.3.2. Greasing the sliding surface for the auger height adjustment.
• 7.7.3.3. Checking the condition of the auger segments
• 7.7.4. Greasing the gliding surface of the screed mobile section
• 7.7.5. Lubricating the machine
• 7.7.6. Checking the central lubrication system
• 7.7.7. Clean the cooling fins on engine and hydraulic oil cooler
• 7.7.8. Check the oil level in the transfer box
• 7.7.9. Checking oil level in travel gear
• 7.7.10. Servicing the Vbelts for the screed heating generator
• 7.7.11. Checking hopper, scrapers and rubber apron
• 7.8. Every 500 operating hours
• 7.8.1. Change engine oil and oil filter cartridge
• 7.8.2. Check the antifreeze concentration and the condition of the coolant
• 7.8.3. Servicing the battery, checking the battery isolation
• 7.8.3.1. Battery service
• 7.8.3.2. Checking the main battery switch
• 7.8.4. Servicing tamper bar and levelling plate
• 7.8.4.1. Checking the state of levelling plates
• 7.8.4.2. Checking the condition of tamper bar, scraper and guide rails
• 7.8.4.3. Checking/adjusting the protrusion of the tamper bar
• 7.8.4.4. Checking, adjusting the tamper bar clearance
• 7.8.5. Checking the track lengthening
• 7.9. Every 1000 operating hours
• 7.9.1. Checking the ribbed Vbelt, replacing if necessary
• 7.9.2. Replace the fuel filter
• 7.9.3. Replacing the fuel prefilter cartridge, bleed the fuel system
• 7.9.4. Change hydraulic oil and hydraulic oil filter
• 7.9.5. Oil change in transfer case
• 7.9.6. Changing oil in travel gear
• 7.9.7. Intercooler, drain off oil and condensation water
• 7.10. Every 2000 operating hours
• 7.10.1. Adjusting the valve clearance
• 7.10.2. Replacing the coolant
• 7.10.3. Replacing ribbed Vbelt and idler pulley
• 7.10.4. Checking, cleaning the components of the exhaust gas aftertreatment system
• 7.10.5. Checking the DBFburner
• 7.11. Every 4000 operating hours
• 7.11.1. Servicing the DBFburner
• 7.12. Every 6000 operating hours
• 7.12.1. Replace the injection valve
• 7.12.2. Replace the crank case ventilation valve
• 7.13. As required
• 7.13.1. Air filter maintenance
• 7.13.2. Check, clean the water separator
• 7.13.3. Replace heating elements
• 7.13.3.1. Replacing the heating elements for the basic screed
• 7.13.3.2. Replacing the heating elements for the mobile parts
• 7.13.3.3. Replacing the heating element for the tamper
• 7.13.4. Extending auger and tunnel
• 7.13.5. Drain the fuel tank sludge
• 7.13.6. Measures before longer downtimes of the machine
• 7.13.6.1. Measures before shutting down
• 7.13.6.2. Battery service in case of longer machine standstill
• 7.13.6.3. Measures before restarting
• 8. Troubleshooting
• 8.1. Preliminary remarks
• 8.2. Starting the engine with jump leads
• 8.3. Screed heating fault code display
• 8.4. Fuse assignment
• 8.5. Fault code display
• 8.6. Engine faults
• 9. Disposal
• 9.1. Final shutdown of machine