Bomag BW 100 AD-3 to BW 120 AC-3 Tandem Vibratory Rollers Operating and Maintenance Instructions 00812721

Description

• Model List:
  • BW 100 AD-3 Tandem Vibratory Roller
  • BW 100 AC-3 Tandem Vibratory Roller
  • BW 120 AD-3 Tandem Vibratory Roller
  • BW 120 AC-3 Tandem Vibratory Roller

• 1. BW 100 AD3 / BW 120 AD3
• 2. BW 100 AC3 / BW 120 AC3
• 2.1. S/N 101 150 51 …. > / S/N 101 170 51 …. .>
• 2.2. S/N 101 150 61 …. > / S/N 101 170 53 …. >
• 2.3. S/N 101 170 54 …. > / S/N 101 170 61 …. >
• 3. Tandem Vibratory Roller
• 4. Combination Roller
• 4.1. BOMAG machines are products from the wide range of BOMAG compaction equipment.
• 4.2. BOMAGs vast experience in connection with stateoftheart production and testing methods, such …
• 4.3. Please note
• 4.4. For your own personal safety you should only use original spare parts from BOMAG.
• 4.5. In the course of technical development we reserve the right for technical modifications without p…
• 4.6. Please fill in
• 4.7. BW 100 AD3
• 4.8. BW 120 AD3
• 4.9. BW 100 AD3
• 4.10. BW 120 AD3
• 4.11. Weights
• 4.12. Dimensions
• 4.13. Travel characteristics
• 4.14. Steering
• 4.15. Vibration system
• 4.16. Water sprinkler system
• 4.17. BW 100 AC3
• 4.18. BW 120 AC3
• 4.19. BW 100 AC3
• 4.20. BW 120 AC3
• 4.21. Weights
• 4.22. Dimensions
• 4.23. Travel characteristics
• 4.24. Steering
• 4.25. Vibration system
• 4.26. Water sprinkler system
• 4.27. The following noise and vibration values according to the ECdirective for machines, edition (98/…
• 4.28. During operation these values may vary because of the existing operating conditions.
• 4.29. Noise value
• 4.30. Vibration value
• 4.31. General Notes
• 4.32. Intended use
• 4.33. Unintended use
• 4.34. Who has permission to operate the machine
• 4.35. Conversions and changes to the machine
• 4.36. Notes on safety in the operating and maintenance instructions
• 4.37. Information and safety stickers/decals on the machine
• 4.38. Loading the machine
• 4.39. Towing the machine
• 4.40. Checking the roll over protection structure (ROPS)
• 4.41. Starting the machine
• 4.42. Driving the machine
• 4.43. Parking the machine
• 4.44. Filling the fuel tank
• 4.45. Maintenance work
• 5. General notes
• 6. Description of indicators and control elements
• 6.1. Fig. 10
• 6.2. Fig. 11
• 6.3. Fig. 12
• 6.4. Fig. 13
• 6.5. Fig. 14
• 6.6. Fig. 15
• 6.7. Fig. 16
• 6.8. Fig. 17
• 6.9. Fig. 18
• 6.10. Fig. 19
• 6.11. Ball valve for 3stage vibration
• 7. General notes
• 8. Inspections before starting operation
• 9. Starting the engine
• 9.1. Fig. 26
• 9.2. Fig. 27
• 9.3. Fasten/release your seat belt .
• 10. Starting with jump wires
• 10.1. Fig. 34
• 11. Driving the machine
• 11.1. Fig. 35
• 11.2. Fig. 36
• 11.3. Fig. 37
• 12. Stopping the machine / applying the brake
• 12.1. Fig. 38
• 13. Switching the vibration on and off
• 13.1. Preselecting vibration (only AD)
• 13.2. Preselecting vibration (3 stages, only AD)
• 13.3. Switch the vibration on
• 13.4. Switching the vibration off
• 14. Switching the gravity sprinkling system on and off
• 14.1. Fig. 43
• 15. Switching the tire sprinkling system on and off
• 15.1. Fig. 44
• 16. Switching the pressure sprinkler system on or off
• 16.1. Fig. 45
• 16.2. Fig. 46
• 16.3. Fig. 47
• 16.4. Fig. 48
• 17. Stopping the engine/machine
• 17.1. Fig. 49
• 17.2. Fig. 50
• 17.3. Fig. 51
• 18. Adjusting the drivers seat
• 18.1. Fig. 52
• 18.2. Fig. 53
• 18.3. Lateral adjustment of drivers seat
• 19. Towing
• 19.1. Releasing the brake (only ADmachines)
• 19.2. Releasing the brakes on drum and rubber wheels (only ACmachines)
• 19.3. Towing the machine
• 19.4. After towing
• 20. Loading and transport
• 20.1. Fig. 61
• 20.2. Fig. 62
• 20.3. Fig. 63
• 20.4. Loading weight See technical data.
• 20.5. After transport
• 21. Foldable roll over protection structure (ROPS)
• 21.1. Split foldable roll over protection structure (ROPS)
• 21.2. Central fourpoint lifting facility
• 22. General notes on maintenance
• 22.1. Notes on the fuel system
• 22.2. Notes on the engine performance
• 22.3. Notes on the hydraulic system
• 23. Fuels and lubricants
• 23.1. Engine oil
• 23.2. Oil viscosity
• 23.3. Regular lubrication oil changes
• 23.4. Oil quality
• 23.5. Lubrication oil change intervals
• 23.6. Lubrication oil quality classes
• 23.7. Winter fuel
• 23.8. Mineral oil based hydraulic oil
• 23.9. Biodegradable hydraulic oil
• 23.10. Lubrication grease
• 24. Fuels, lubricants and filling capacities
• 24.1. Assembly
• 24.2. Fuel or lubricant
• 24.3. Quantity approx.
• 25. Runningin instructions
• 25.1. The following maintenance work must be performed when running in new machines or overhauled engines
• 25.2. After 50 operating hours
• 26. Maintenance chart
• 26.1. With all maintenance intervals perform also the work for shorter preceding service intervals.
• 26.2. Designation
• 26.3. Every 10 operating hours
• 26.4. Every 50 operating hours
• 26.5. Every 250 operating hours
• 26.6. Every 500 operating hours
• 26.7. Every 1000 operating hours
• 26.8. Every 2000 operating hours
• 26.9. Every 3000 operating hours
• 26.10. Every 5000 operating hours
• 26.11. As required
• 27. Check the engine oil level
• 27.1. Fig. 69
• 28. Checking the dry air filter
• 28.1. Fig. 70
• 29. Checking the hydraulic oil level
• 29.1. Fig. 71
• 30. Checking the hydraulic oil filter element
• 30.1. Fig. 72
• 31. Checking the fuel level
• 31.1. Fig. 73
• 32. Checking the water level
• 32.1. Fig. 74
• 33. Checking the emulsion oil level
• 33.1. Fig. 75
• 34. Lubricating the articulated joint
• 34.1. Fig. 76
• 35. Cleaning cooling fins and engine oil cooler
• 35.1. Fig. 77
• 36. Cleaning the hydraulic oil cooler
• 36.1. Fig. 78
• 37. Adjust the scrapers
• 37.1. Fig. 79
• 37.2. Fig. 80
• 38. Checking the battery condition, greasing the poles
• 38.1. Fig. 81
• 38.2. Maintenance free batteries
• 38.3. Serviceable batteries
• 39. Draining the slurry from the fuel tank
• 39.1. Fig. 82
• 40. Changing the engine oil
• 40.1. Fig. 83
• 40.2. Fig. 84
• 40.3. Fig. 85
• 41. Change the engine oil filter cartridge
• 41.1. Fig. 86
• 42. Check, adjust the valve clearance
• 42.1. Valve clearance
• 42.2. Checking the valve clearance
• 42.3. Adjusting the valve clearance
• 43. Checking, tensioning, changing the Vbelt
• 43.1. Checking the Vbelt
• 43.2. Tensioning the Vbelt
• 43.3. Changing the Vbelt
• 44. Changing the fuel prefilter
• 44.1. Fig. 95
• 45. Changing the fuel filter cartridge
• 45.1. Fig. 96
• 46. Changing the hydraulic oil
• 46.1. Fig. 97
• 46.2. Fig. 98
• 46.3. Bleeding the hydraulic system
• 47. Changing the hydraulic oil filter element
• 47.1. Fig. 99
• 48. Checking the injection valves
• 49. Replacing the toothed belt
• 49.1. Fig. 100
• 50. Checking the tire pressure
• 50.1. Fig. 101
• 50.2. Nominal value approx.2.2 bar
• 51. Cleaning, changing the dry air filter
• 51.1. Fig. 102
• 51.2. Fig. 103
• 51.3. Dry cleaning
• 51.4. Wet cleaning
• 52. Cleaning the water tank
• 52.1. Fig. 104
• 53. Water sprinkler system, maintenance in the event of frost
• 53.1. Fig. 105
• 54. Engine conservation
• 54.1. Anticorrosion oils are all oils complying with the specification MILL21260 B or TL 9150 037/2…
• 55. Tightening torques for screws with metric unified thread
• 55.1. Fig. 106
• 56. General notes
• 56.1. The following work must only be carried out by qualified and trained personnel or by the BOMAG sa…
• 56.2. Please observe strictly the safety regulations in chapter 2 of these operating and maintenance in…
• 57. Engine problems
• 57.1. Possible cause