Clark CMP 40, 45, 50S Service Manual SM-648

Description

• Model List:
  • CMP 40
  • CMP 45
  • CMP 50S

• 1. SM648 CMP 40/45/50S
• 2. Use of this Manual
• 3. Contents
• 4. GROUP SA SAFE MAINTENANCE
• 4.1. Section 1. Safety
• 4.2. Section 2. Lifting, Jacking, and Blocking
• 4.3. Section 3. Towing
• 5. PERIODIC SERVICE
• 5.1. Section 1. Maintenance Schedules
• 5.1.1. Service Chart/Lubrication Points
• 5.1.2. Recommended Periodic Service Schedule
• 5.2. Section 2. The Planned Maintenance Program
• 5.2.1. Introduction to Planned Maintenance
• 5.2.2. The Basic PM Procedures
• 5.3. Section 3. The PM Form
• 5.3.1. PLANNED MAINTENANCE REPORT
• 6. GROUP 00 ENGINE
• 6.1. Lubrication Diagrams
• 6.2. Perkins WORKSHOP MANUAL
• 6.2.1. Contents
• 6.2.2. General information
• 6.2.3. Specifications
• 6.2.4. Cylinder head assembly
• 6.2.5. Piston and connecting rod assemblies
• 6.2.6. Crankshaft assembly
• 6.2.7. Timing case and drive assembly
• 6.2.8. Cylinder block assembly
• 6.2.9. Engines fitted with CAV fuel injection pumps
• 6.2.10. Lubrication system
• 6.2.11. Engines fitted with rotary fuel injection pumps
• 6.2.12. Cooling system
• 6.2.13. Flywheel and flywheel housing
• 6.2.14. Electrical equipment
• 6.2.15. Power steering pump
• 6.2.16. List of special tools
• 7. GROUP 01 COOLING SYSTEM
• 7.1. Section 1. Cooling System Specifications and Description
• 7.2. Section 2. Cooling System Troubleshooting
• 8. GROUP 06 TRANSAXLE
• 8.1. Section 1. Transaxle Specifications and Description
• 8.2. Section 2. Transaxle Fluids and Filters
• 8.2.1. Transmission Oil
• 8.2.2. Drive Axle Oil
• 8.2.3. Transmission Oil Filters
• 8.3. Section 3. Transmission Checks and Troubleshooting
• 8.3.1. Troubleshooting
• 8.3.2. Pressure Check Ports
• 8.4. Section 4. Transaxle Overhaul
• 8.4.1. Overhaul Specifications
• 8.4.2. DRIVE AXLE OVERHAUL
• 8.4.3. TRANSMISSION Overhaul
• 9. GROUP 14 ELECTRICAL
• 9.1. Section 1. Electrical System Specifications and Circuit Diagram
• 9.2. Section 2. Instrument Pod
• 9.2.1. Removal and Replacement
• 10. GROUP 22 WHEELS AND TIRES
• 10.1. Section I. Wheels and Specifications and Tires Description
• 10.2. Section 2. Pneumatic Wheels and Tires
• 10.2.1. Pneumatic Tire Maintenance Precaution
• 10.2.2. General Tire Maintenance, Inspection, and Repair
• 10.2.3. Wheel Dismounting and Remounting
• 10.2.4. DualDrive Wheel Remounting
• 10.2.5. Wheel Disassembly and Tire Removal
• 10.2.6. Tire Replacement and Wheel Reassembly
• 11. GROUP 23 BRAKES
• 11.1. Section 1. Brakes Specifications and Description
• 11.2. Section 2. Service and Inching Brakes
• 11.2.1. Pedals Adjustment
• 11.2.2. Brake Bleeding
• 11.2.3. Removal/Installation of Brake Master Cylinder and Pedal Linkage
• 11.2.4. Brake Valve/Master Cylinder Overhaul
• 11.3. Section 3. Parking Brake
• 12. GROUP 25/26 STEERING SYSTEM
• 12.1. Section 1. Steering System Specifications and Description
• 12.1.1. Specifications
• 12.1.2. Description
• 12.1.3. Schematic
• 12.1.4. Construction
• 12.1.5. Operation
• 12.2. Section 2. Steering System Troubleshooting
• 12.3. Section 3. Steering System Removals and Replacements
• 12.4. Section 4. Steering System Pressure Check and Adjustment
• 12.5. Section 5. Steering Unit Overhaul
• 12.5.1. Disassembly / Assembly
• 12.6. Section 6. Priority Valve Overhaul
• 12.7. Section 7. Steer Cylinder Overhaul
• 13. GROUP 29/30 HYDRAULIC SYSTEM
• 13.1. Section 1. Hydraulic System Specifications Schematic Diagram
• 13.2. Section 2. Hydraulic System Troubleshooting
• 13.2.1. Pressure Check and Adjustment
• 13.2.2. Control Valve Troubleshooting
• 13.2.3. Pump Troubleshooting
• 13.3. Section 3. Hydraulic Pump Overhaul
• 13.3.1. Main and Auxiliary Pumps Removal and Replacement
• 13.3.2. Main Hydraulic Pump Overhaul
• 13.3.3. Auxiliary Pump Overhaul
• 13.3.4. StartUp
• 13.4. Section 4. Hydraulic Valve Overhaul
• 13.4.1. Removal and Replacement
• 13.4.2. Description
• 13.4.3. Disassembly
• 13.4.4. Assembly
• 13.4.5. Inspection and Assessment
• 14. GROUP 34 UPRIGHT
• 14.1. Section 1. Upright Specifications and Description
• 14.2. Section 2. Upright Checks and Adjustments
• 14.2.1. Performing Visual Inspection
• 14.2.2. Checking Trunnion Mounts
• 14.2.3. Checking and Adjusting Carriage Side Roller
• 14.2.4. Checking Carriage and Mast Shim
• 14.2.5. Adjusting Standard Mast Shim
• 14.2.6. Adjusting Full Free Lift TwoStage Mast Shim
• 14.2.7. Adjusting Full Free Lift ThreeStage Mast Shim
• 14.2.8. Checking and Adjusting Cylinder Racking
• 14.3. Section 3. Lift Chain Service
• 14.4. Section 4. Removals and Replacements
• 14.4.1. Removing and Installing Mast
• 14.4.2. Carriage Removal and Replacement
• 14.5. Section 5. Lift and Tilt Cylinder Overhaul
• 15. GROUP 38 COUNTERWEIGHT
• 15.1. Section 1. Specifications
• 15.2. Section 2. Inspection
• 15.3. Section 3. Removal and Replacement
• 16. GROUP 40 SPECIFICATIONS
• 16.1. Section 1. Specifications
• 16.1.1. Dimensions and Weight Specifications
• 16.1.2. Performance Specifications
• 16.1.3. Service Specifications by Group
• 16.1.4. Fluids Specifications
• 16.1.5. Critical Torque Specifications
• 16.1.6. Standard Tightening Torque
• 16.1.7. Metric Conversion Chart
• 16.1.8. Hydraulic Fitting Tightening Procedure