Clark DT 30E, 50E, 60E Diesel Towing Tractor Service Manual SM-607D

Description

• Model List:
  • DT 30E Diesel Towing Tractor
  • DT 50E Diesel Towing Tractor
  • DT 60E Diesel Towing Tractor

• 1. ServiceManual
• 2. CONTENTS
• 3. ALPHABETICAL INDEX
• 4. SA SAFE MAINTENANCE
• 4.1. SA01 Safety
• 4.2. SA02 Lifting, Jacking and Blocking
• 4.3. SA03 Towing
• 5. PS PERIODIC SERVICE
• 5.1. PS01 Maintenance Schedules
• 5.2. PS02 The Planned Maintenance Program
• 5.2.1. Introduction to Planned Maintenance
• 5.2.2. The Basic PM Procedures
• 5.3. PS03 The PM Inspection Form
• 6. ENGINES
• 6.1. Engine and Transmission RemovalDiesel
• 6.2. Engine Troubleshooting
• 6.3. Perkins Engine Service Manual
• 6.3.1. Contents
• 6.3.2. General information
• 6.3.3. Specifications
• 6.3.4. Cylinder head assembly
• 6.3.5. Piston and connecting rod assemblies
• 6.3.6. Crankshaft assembly
• 6.3.7. Timing case and drive assembly
• 6.3.8. Cylinder block assembly
• 6.3.9. Engine timing
• 6.3.10. Aspiration system
• 6.3.11. Lubrication system
• 6.3.12. Fuel system
• 6.3.13. Cooling system
• 6.3.14. Flywheel and flywheel housing
• 6.3.15. Electrical equipment
• 6.3.16. Auxiliary equipment
• 6.3.17. List of special tools
• 7. COOLING SYSTEM
• 7.1. Cooling System Description and Troubleshooting
• 7.2. Cooling System Testing and Maintenance
• 7.2.1. Engine Coolant Check
• 7.2.2. Cooling System Inspection
• 7.2.3. Cooling System Pressure Tests
• 7.2.4. Cooling System Drain and Refill
• 7.2.5. Flushing the Cooling System
• 7.2.6. Filling the Cooling System
• 8. FUEL SYSTEM
• 8.1. Carburetor Removal and Overhaul
• 8.2. Gasoline Engine Accelerator Controls
• 8.3. Diesel Engine Accelerator Controls
• 8.4. Gas Fuel System
• 8.5. LPG Fuel System
• 8.6. Diesel Fuel System
• 9. AIR INDUCTION SYSTEM
• 9.1. Gas LPG Air Induction System
• 9.2. Diesel Air Induction System
• 10. TRANSMISSION
• 10.1. Transmission Removal From Engine and Reinstallation
• 10.2. Transmission Overhaul
• 10.2.1. Description
• 10.2.2. Operation
• 10.2.3. Diagnosis and Testing
• 10.2.4. InVehicle Service
• 10.2.5. Removal
• 10.2.6. Disassembly of Transmission
• 10.2.7. Disassembly and Assembly of Subassemblies
• 10.2.8. Assembly of Transmission
• 10.2.9. Cleaning and Inspection
• 10.2.10. Adjustments
• 10.2.11. Specifications
• 10.2.12. Special Service Tools/Equipment
• 10.3. Transmission Linkage and Controls
• 11. IGNITION SYSTEM
• 12. INSTRUMENT PANEL
• 12.1. Instrument Panel Description and Specifications
• 13. ELECTRICAL
• 13.1. Electrical Tools and Wiring Diagrams
• 13.2. Starter Motor Trouble Shooting and Testing
• 13.3. Prestolite Alternator Testing Overhaul
• 13.3.1. Table of Contents
• 13.3.2. System Description
• 13.3.3. Installation Procedure
• 13.3.4. Test Procedure
• 13.3.5. Repair/Overhaul Procedure
• 14. DRIVE AXLE
• 14.1. Drive Axle Removal
• 14.1.1. Model 70 Maintenance Manual Supplement
• 14.2. Dana Model 70 Drive Axle Overhaul Manual
• 14.2.1. Table of Contents
• 14.2.2. General Information
• 14.2.3. Service Tools
• 14.2.4. Wheel Ends
• 14.2.5. Carrier Section Service Procedures
• 14.2.6. Specifications
• 14.3. Dana Model OS Overhaul Manual
• 15. PROP SHAFTS
• 15.1. Prop Shaft Removal
• 15.2. Prop Shaft Overhaul
• 15.2.1. Snap Ring Type Universal Joints
• 15.2.2. Install New Journal and Bearing Kits
• 15.2.3. Universal Joints Inspection and General Notes
• 16. WHEELS AND TIRES
• 16.1. Wheel and Tire Rating
• 16.2. Pneumatic Wheels and Tires
• 16.2.1. Pneumatic Tire Maintenance Precautions
• 16.2.2. General Tire Maintenance, Inspection, and Repair
• 16.2.3. Wheel Dismounting and Remounting
• 16.2.4. Wheel Disassembly and Tire Removal
• 16.2.5. Tire Replacement and Wheel Reassembly
• 17. BRAKES
• 17.1. Service Brake Bleeding Procedure
• 17.1.1. Manual Bleeding Procedure
• 17.1.2. Pressure Bleeding Procedure
• 17.1.3. Bench Bleeding of Master Cylinder
• 17.1.4. Bleeding Hydroboost Unit
• 17.2. HydroBoost Master Cylinder Repair
• 17.3. HydroBoost Overhaul
• 17.3.1. Introduction
• 17.3.2. About the Accumulator
• 17.3.3. HydroBoost CheckOut Procedure
• 17.3.4. HydroBoost Diagnosis
• 17.3.5. Seal Leak Diagnosis
• 17.3.6. Removing the HydroBoost From the Tow Tractor
• 17.3.7. Mounting Bracket Removal
• 17.3.8. Accumulator Removal
• 17.3.9. HydroBoost Disassemlby
• 17.3.10. Cleaning and Inspection
• 17.3.11. HydroBoost Assembly
• 17.3.12. Mounting Bracket Installation
• 17.3.13. Reinstalling the HydroBoost in the Tow Tractor
• 17.3.14. Reinstalling Master Cylinder Onto Booster
• 17.4. Brake Caliper Repair
• 17.5. Brake Rotor Removal and Repair
• 17.6. Brake Pump Removal
• 17.7. Power Steering/Brake Pump Overhaul
• 17.7.1. Pump Assembly Exploded View
• 17.7.2. Pump Service
• 17.8. Brake Linkage and Pedal Freeplay
• 17.9. Parking Brake
• 18. STEER COLUMN AND STEER GEAR
• 18.1. emoval Steering Handwheel
• 18.2. Steer Column and Control Removal
• 18.3. CharLynn/Eaton Steering Control Overhaul
• 19. STEER AXLE
• 19.1. Steer Axle Removal
• 19.2. Replacing Steer Wheel Bearing or Brake Rotor
• 19.3. Steer Axle King Pin and Bushing Replacement
• 19.4. Steer CylinderRemove, Overhaul and Replace
• 20. COUNTERWEIGHTS, DECALS SHEET METAL
• 20.1. About Counterweights
• 20.2. Counterweight Removal
• 20.3. Sheet Metal Adjustment
• 20.4. Operators Seat Removal and Replacement
• 21. SPECIFICATIONS
• 21.1. Decal Placement and Replacement
• 21.2. General Specifications
• 21.2.1. Weights and Performance Specifications
• 21.2.2. Critical Fastener Torque Specifications
• 21.2.3. Group Specifications
• 21.3. Lubricants and Shop Supplies
• 21.3.1. Lubricants
• 21.3.2. Sealants
• 21.3.3. Gasket Materials
• 21.3.4. Threadlocks and Threadsealers
• 21.3.5. Adhesives
• 21.3.6. Cleaners
• 21.3.7. Miscellaneous Shop Supplies
• 21.4. Hydraulic Fitting Tightening Procedure