Clark ECX 20, 25, 30, 30x, 32, EPX 20, 25, 30, 32 Service Manual SM-717

Description

• Model List:
  • ECX 20
  • ECX 25
  • ECX 30
  • ECX 30x
  • ECX 32
  • EPX 20
  • EPX 25
  • EPX 30
  • EPX 32

• 1. FOREWORD
• 2. CONTENTS
• 3. GROUP SA SAFE MAINTENANCE
• 3.1. Section 1 Safety
• 3.2. Section 2 Lifting, Jacking, and Blocking
• 3.3. Section 3 Towing
• 4. GROUP PS PERIODIC SERVICE
• 4.1. Section 1 Maintenance Schedules
• 4.2. Section 2 Planned Maintenance
• 4.3. Section 3 The PM Inspection Form
• 5. GROUP 12 BATTERY
• 5.1. Section 1 Battery Service
• 6. GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
• 6.1. Section 1 Schematic Electric Circuit Diagrams
• 6.2. Section 2 General Electrical Service Tips
• 6.3. Section 3 Wiring and Cables
• 6.4. Section 4 Switches and Sensors
• 6.5. Section 5 Instrument Panel
• 7. GROUP 16 ELECTRICAL MOTORS
• 7.1. Section 1 Motor Specifications and Descriptions
• 7.2. Section 2 Drive Motor Overhaul
• 7.3. Section 3 Pump Motor Overhaul
• 8. GROUP 17 ELECTRICAL CONTACTORS
• 8.1. Section 1 Contactors Specifications and Overhaul
• 9. GROUP 19 MOTOR CONTROLS
• 9.1. Section 1 Description
• 9.2. Section 2 Control Programming
• 9.3. Section 3 Control Troubleshooting
• 9.4. Section 4 ECX/EPX Factory Control Settings
• 9.5. Section 5 OPERATION (ECX)
• 10. GROUP 20 DRIVE AXLE
• 10.1. Section 1 Drive Axle Specifications and Description
• 10.2. Section 2 Drive Axle Troubleshooting
• 10.3. Section 3 Drive Axle Removal and Installation
• 10.4. Section 4 Drive Axle Overhaul and general Practices
• 10.5. Section 5 Drive Axle Ends Overhaul
• 11. GROUP 22 WHEELS AND TIRES
• 11.1. Section 1 Wheels and Tires Specifications and Description
• 11.2. Section 2 Cushion Wheels and Tires (ECX)
• 11.3. Section 3 Pneumatic Wheels and Tires (EPX)
• 12. GROUP 23 BRAKE SYSTEM
• 12.1. Section 1 Brake System Specifications and Descriptions
• 12.2. Section 2 Service Brake Troubleshooting
• 12.3. Section 3 Brake Pedal Linkage Adjustments
• 12.4. Section 4 Brake Bleeding
• 12.5. Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
• 12.6. Section 6 Service Brake Adjustment and Overhaul
• 12.7. Section 7 Parking Brake Service
• 13. GROUP 25 STEERING COLUMN AND GEAR
• 13.1. Section 1 Steering System Specifications and Description
• 13.2. Section 2 Steering System Troubleshooting
• 13.3. Section 3 Steering Column and Component Removal and Replacement
• 13.4. Section 4 Steering System Relief Pressure Check and Adjustment
• 13.5. Section 5 Steering Gear Overhaul
• 14. GROUP 26 STEERING AXLE
• 14.1. Section 1 Steering Axle Specifications and Description
• 14.2. Section 2 Steering Axle Wheel Bearing maintenance and Adjustment
• 14.3. Section 3 Steering Axle Removal and Replacement
• 14.4. Section 4 Steering Axle Overhaul
• 14.5. Section 5 Steering Cylinder Removal and Replacement
• 14.6. Section 6 Steer Cylinder Overhaul
• 15. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
• 15.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
• 15.2. Section 2 Main Hydraulic Pump Troubleshooting
• 15.3. Section 3 Main Hydraulic Removal and Installation
• 16. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
• 16.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
• 16.2. Section 2 Hydraulic Schematic
• 16.3. Section 3 Hydraulic System Troubleshooting
• 16.4. Section 4 Hydraulic System Pressure Checks and Adjustments
• 16.5. Section 5 Hydraulic Control Valve Removal and Replacement
• 16.6. Section 6 Hydraulic Control Valve Overhaul
• 17. GROUP 32 TILT CYLINDERS
• 17.1. Section 1 Tilt Cylinder Specifications and Description
• 17.2. Section 2 Tilt Cylinder Checks and Adjustments
• 17.3. Section 3 Tilt Cylinder Removal and Replacement
• 17.4. Section 4 Tilt Cylinder Overhaul
• 18. GROUP 34 UPRIGHTS
• 18.1. Section 1 Upright Specifications and Description
• 18.2. Section 2 Troubleshooting
• 18.3. Section 3 Upright Inspection
• 18.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
• 18.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 18.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 18.7. Section 7 Fork and Carriage Removal and Replacement
• 18.8. Section 8 Upright Removal and Replacement
• 19. GROUP 38 COUNTERWEIGHT AND CHASSIS
• 19.1. Section 1 Counterweight Specifications and Description
• 19.2. Section 2 Counterweight Removal and Installation
• 19.3. Section 3 Overhead Guard Removal and Installation
• 19.4. Section 4 Floor Plate, Seat, Seat Deck and Cowl Covers Removal and Installation
• 20. GROUP 40 SPECIFICATIONS
• 20.1. Section 1 Nameplate and Decals
• 20.2. Section 2 General Specifications
• 20.3. Section 3 Hydraulic Fitting Tightening Procedure