Clark ESM-II 12-25 Service Manual SM-596

Description

• Model List:
  • ESM-II 12-25

• 1. Service Manual SM596
• 2. Truck Models Covered by This Manual
• 3. Arrangement and Use of This Manual
• 4. Foreword
• 5. CONTENTS
• 6. ESMII Pictorial Contents
• 7. GROUP PM PLANNED MAINTENANCE
• 7.1. Maintenance Schedules
• 7.2. Planned Maintenance Procedures
• 8. GROUP SA SAFE MAINTENANCE
• 8.1. Lifting, Jacking, and Blocking
• 9. GROUP 12 BATTERY
• 9.1. Battery Handling
• 10. GROUP 13 ELECTRICAL CONTROL HANDLE
• 10.1. Control Handle Switches
• 11. GROUP 16 ELECTRICAL MOTORS
• 11.1. General Information
• 11.2. Drive Motors
• 11.3. Hydraulic Pump Motor
• 11.4. Steer Pump Motor
• 12. GROUP 17 ELECTRICAL SCHEMATICS
• 12.1. Wiring Schematics and Diagrams
• 13. GROUP 19 ELECTRICAL CONTROLS
• 13.1. Control Panel
• 13.2. EV100MK Troubleshooting
• 13.3. Recommended Tests, Equipment, and Procedures
• 13.4. Drive Motor CutOut Switch Check and Adjustment
• 13.5. Forward and Reverse Switches, Up and Down Switches, and Transducer Adjustments
• 13.6. Periodic Electrical Checks
• 13.7. Battery Tests
• 13.8. Solenoid Control Card Troubleshooting
• 13.9. EV100 LXT CONTROL PANEL SUPPLEMENT
• 13.10. STATUS CODES
• 13.11. CHECKING COMPONENTS
• 14. GROUP 20 DRIVE AXLE
• 14.1. Drive Axle
• 15. GROUP 22 WHEELS AND TIRES
• 15.1. Cushion Wheels and Tires
• 15.2. Pneumatic Drive Tire and Wheel Maintenance
• 16. GROUP 23 BRAKE SYSTEM
• 16.1. Brake System and Bleeding
• 16.2. Brake Adjustment
• 16.3. Brake Slave Cylinder
• 17. GROUP 25 STEERING GEAR
• 17.1. Steering Gear
• 18. GROUP 26 STEERING AXLE
• 18.1. Steering Axle Repair
• 18.2. Power Steering Pump
• 18.3. Steering Torque Generator
• 19. GROUP 29 HYDRAULIC PUMP, SUMP AND FILTERS
• 19.1. Hydraulic Pump
• 19.2. Hydraulic Sump and Filter
• 19.3. Hydraulic Schematics
• 20. GROUP 30 HYDRAULIC CONTROL VALVES
• 20.1. Main Control Valve
• 20.2. Face Seal Fittings
• 20.3. Hydraulic System Pressure Checks Lift Circuit
• 20.4. Hydraulic System Pressure Checks Steering Circuit
• 20.5. Hydraulic System Pressure Checks Auxiliary and Tilt Circuits
• 20.6. Flow Controls Selector Solenoid Valve
• 21. GROUP 31 HYDRAULIC SUPPLY SYSTEM
• 21.1. Hydraulic System
• 22. GROUP 32 CYLINDERS
• 22.1. Tilt Cylinder
• 23. GROUP 33 SELECTOR SOLENOID VALVE
• 23.1. Selector Solenoid Valve
• 24. GROUP 34 UPRIGHTS
• 24.1. Upright
• 24.2. Chain Inspection, Adjustment, and Replacement
• 25. GROUP 40 SPECIFICATIONS
• 25.1. ESMII Truck Specifications
• 25.2. ESMII Truck Data Plate
• 25.3. Lubricants and Shop Supplies