Clark GT 30E, 50E, 60E Gas Towing Tractor Service Manual SM-607G

Description

• Model List:
  • GT 30E Gas Towing Tractor
  • GT 50E Gas Towing Tractor
  • GT 60E Gas Towing Tractor

• 1. Service Manual
• 2. Contents of this Manual
• 3. Alphabetical Index
• 4. SA SAFE MAINTENANCE
• 4.1. Section 1. Safety
• 4.1.1. Safety Signs and Messages
• 4.1.2. Safe Maintenance Practices
• 4.2. Section 2. Lifting, Jacking and Blocking
• 4.2.1. GENERAL
• 4.3. Section 3. Towing
• 4.3.1. Parking
• 5. PS Periodic Service
• 5.1. Section 1. Maintenance Schedules
• 5.1.1. Periodic Service and Planned Maintenance
• 5.1.2. Determining Maintenance Intervals
• 5.1.3. Recommended Periodic Service Schedule
• 5.2. Section 2. The Planned Maintenance Program
• 5.2.1. Introduction to Planned Maintenance
• 5.2.2. The Recommended PM Task Chart
• 5.2.3. Visual Inspection
• 5.2.4. Air Cleaning the Truck
• 5.2.5. Truck Chassis Inspection and Lubrication
• 5.2.6. Engine Air Cleaner
• 5.2.7. Fluid Checks
• 5.2.8. Stall Test
• 5.2.9. Cranking Voltage Test
• 5.2.10. Critical Fastener Torque Checks
• 5.3. Section 3. The PM Form
• 6. ENGINES
• 6.1. Section 1. Engine Transmission RemovalGas LPG
• 6.2. Section 2. Engine Troubleshooting
• 6.2.1. TROUBLESHOOTING CHART
• 6.2.2. TROUBLESHOOTING (GAS and DIESEL)
• 6.2.3. Flow Chart
• 6.3. Section 3. Ford Engine Service Manual Clark Vendor Literature Number 914025
• 6.3.1. Introduction
• 6.3.2. IMPORTANT SAFETY NOTICE
• 6.3.3. Part 1 Basic Engine
• 6.3.4. Part 2 Ignition System Solid State
• 6.3.5. Part 3 Fuel System
• 6.3.6. Part 4 Charging System
• 6.3.7. Part 5 Starting System
• 6.3.8. Part 6 Governors
• 6.3.9. Part 7 Cooling
• 6.3.10. Part 8 Specifications
• 7. COOLING SYSTEM
• 7.1. SECTION 1 COOLING SYSTEM DESCRIPTION AND TROUBLESHOOTING
• 7.2. SECTION 2 COOLING SYSTEMTESTING AND MAINTENANCE
• 7.2.1. Engine Coolant Check
• 7.2.2. Cooling System Inspection
• 7.2.3. Cooling System Pressure Tests
• 7.2.4. Testing the Radiator Cap
• 7.2.5. Testing the Thermostat
• 7.2.6. Cooling System Drain and Refill
• 7.2.7. Draining the Radiator and Cooling System
• 7.2.8. Flushing the Cooling System
• 7.2.9. Filling the Cooling System
• 8. FUEL SYSTEM
• 8.1. Section 1. Carburetor Removal and Overhaul
• 8.2. Section 2. Gasoline Engine Accelerator Controls
• 8.3. Section 3. Diesel Engine Accelerator Controls
• 8.4. Section 4. Gas Fuel System
• 8.5. Section 5. LPG Fuel System
• 8.6. Section 6. Diesel Fuel System
• 9. AIR INDUCTION SYSTEM
• 9.1. Section 1. Gas LPG Air Induction System
• 9.2. Section 2. Diesel Air Induction System
• 10. TRANSMISSION
• 10.1. Section 1. Transmission Removal From Engine and Reinstallation
• 10.2. Section 2. Transmission Overhaul
• 10.2.1. DESCRIPTION
• 10.2.2. OPFRATION
• 10.2.3. DIAGNOSIS AND TESTING
• 10.2.4. INVEHICLE SERVICE
• 10.2.5. REMOVAL
• 10.2.6. DISASSEMBLY
• 10.2.7. DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
• 10.2.8. ASSEMBLY OF TRANSMISSION
• 10.2.9. CLEANING AND INSPECTION
• 10.2.10. ADJUSTMENTS
• 10.2.11. SPECIFICATIONS
• 10.2.12. SPECIAL SERVICE TOOLS/EQUIPMENT
• 10.3. Section 3. Transmission Linkage and Controls
• 11. IGNITION SYSTEM
• 12. INSTRUMENT PANEL
• 12.1. Section 1. Instrument Panel and Specifications
• 13. ELECTRICAL
• 13.1. Section 1. Electrical Tools and Wiring Diagrams
• 13.2. Section 2. Starter Motor Trouble Shooting and Testing
• 13.2.1. ON VEHICLE TROUBLESHOOTING
• 13.2.2. STARTING SYSTEM ELECTRICAL CHECKS
• 13.3. Section 3. Prestolite Alternator Testing Overhaul Clark Vendor Literature Number 914028
• 13.3.1. A/8AL, HA/8HA RA/8AR SERIES ALTERNATORS
• 13.3.2. SECTION 1. SYSTEM DESCRIPTION
• 13.3.3. SECTION 2. INSTALLATION PROCEDURE
• 13.3.4. SECTIQN 3. TEST PROCEDURE
• 13.3.5. SECTION 4. REPAIR/OVERHAUL PROCEDURE
• 14. DRIVE AXLE
• 14.1. Section 1. Drive Axle Removal
• 14.1.1. MODEL 70 MAINTENANCE MANUAL SUPPLEMENT
• 14.2. Section 2. Dana Model 70 Drive Axle Overhaul Manual Clark Vendor Literature Number 914003
• 14.2.1. MODEL 70 MAINTENANCE MANUAL
• 14.3. Section 3. Dana Model OS Overhaul Manual Clark Vendor Literature Number 914004
• 15. PROP SHAFTS
• 15.1. Section 1. Prop Shaft Removal
• 15.2. Section 2. Prop Shaft Overhaul
• 15.2.1. Snap Ring Type Universal Joints
• 15.2.2. Install New Journal and Bearing Kits
• 15.2.3. UNIVERSAL JOINTS INSPECTION and GENERAL NOTES
• 16. WHEELS AND TIRES
• 16.1. Section 1. Wheel and Tire Rating
• 16.2. Section 2. Pneumatic Wheels and Tires
• 16.2.1. Pneumatic Tire Maintenance Precaution
• 16.2.2. General Tire Maintenance, Inspection, and Repair
• 16.2.3. Wheel Dismounting and Remounting
• 16.2.4. Wheel Disassembly and Tire Removal
• 16.2.5. Tire Replacement and Wheel Reassembly
• 17. BRAKES
• 17.1. Section 1. Service Brake Bleeding Procedure
• 17.1.1. Brake Bleeding Procedures
• 17.1.2. Pressure Bleeding Procedure
• 17.1.3. Bleeding Hydroboost Unit
• 17.1.4. Bench Bleeding of Master Cylinder
• 17.2. Section 2. HydroBoost Master Cylinder Repair
• 17.2.1. Disassembly
• 17.2.2. Cleaning and Inspection
• 17.2.3. Assembly
• 17.3. Section 3. HydroBoost Overhaul
• 17.3.1. Introduction
• 17.3.2. About the Accumulator
• 17.3.3. HYDROBOOST CHECKOUT PROCEDURE
• 17.3.4. HYDROBOOST DIAGNOSIS
• 17.3.5. Seal Leak Diagnosis
• 17.3.6. Removing the HydroBoost From the Tow Tractor
• 17.3.7. Mounting Bracket Removal
• 17.3.8. Accumulator Removal
• 17.3.9. HydroBoost Disassemlby
• 17.3.10. HydroBoost Assembly
• 17.3.11. Mounting Bracket Installation
• 17.3.12. Reinstalling the HydroBoost in the Tow Tractor
• 17.3.13. Reinstalling Master Cylinder Onto Booster
• 17.4. Section 4. Brake Caliper Repair
• 17.5. Section 5. Brake Rotor Removal and Repair
• 17.6. Section 6. Brake Pump Removal
• 17.7. Section 7. Power Steering/Brake Pump Overhaul
• 17.7.1. Pump Assembly Exploded View
• 17.7.2. Pump Service
• 17.7.3. Pump Reservoir Replacement
• 17.8. Section 8. Brake Linkage and Pedal Freeplay
• 17.9. Section 9. Parking Brake
• 18. STEER COLUMN AND STEER GEAR
• 18.1. Section 1.Steering Handwheel Removal
• 18.2. Section 2. Steer Column and Control Removal
• 18.3. Section 3. CharLynn/Eaton Steering Control Overhaul Clark Vendor Literature Number 914027
• 18.3.1. SCU with Integral Column
• 18.3.2. SCU without Column
• 18.3.3. Trouble Shooting
• 19. STEER AXLE
• 19.1. Section 1. Steer Axle Removal
• 19.2. Section 2. Replacing Steer Wheel Bearing or Brake Rotor
• 19.3. Section 3. Steer Axle King Pin and Bushing Replacement
• 19.4. Section 4. Steer CylinderRemove, Overhaul and Replace
• 20. COUNTERWEIGHTS, DECALS SHEET METAL
• 20.1. Section 1. About Counterweights
• 20.2. Section 2. Counterweight Removal
• 20.3. Section 3. Sheet Metal Adjustment
• 20.4. Section 4. Operators Seat Removal and Replacement
• 21. SPECIFICATIONS
• 21.1. Section 1. Decal Placement and Replacement
• 21.2. Section 2. General Specifications
• 21.2.1. Weights and Performance Specifications
• 21.2.2. Critical Fastener Torque Specifications
• 21.2.3. Group Specifications
• 21.3. Section 3. Lubricants and Shop Supplies
• 21.3.1. Lubricants
• 21.3.2. Sealants
• 21.3.3. Gasket Materials
• 21.3.4. Threadlocks and Threadsealers
• 21.3.5. Adhesives
• 21.3.6. Cleaners
• 21.3.7. Miscellaneous Shop Supplies
• 21.4. Section 4. Hydraulic Fitting Tightening Procedure