Description
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Model List:
- GTS 20 D
- GTS 25 D
- GTS 30 D
- GTS 33 D
- GTS 20 L
- GTS 25 L
- GTS 30 L
- GTS 33 L
- 1. CONTENTS
- 2. GROUP SA SAFE MAINTENANCE
- 2.1. Section 1 Safety
- 2.2. Section 2 Lifting, Jacking, and Blocking the Truck
- 2.3. Section 3 Towing
- 3. GROUP PS PERIODIC SERVICE
- 3.1. Section 1 Maintenance Schedules
- 3.2. Section 2 The Planned Maintenance Program
- 4. GROUP 00 (D4TNE) DIESEL ENGINE (TIER 3) 4TNE94L, 4TNE98
- 4.1. Section 1 General Service Information
- 4.2. Section 2 Periodic Maintenance
- 4.3. Section 3 Engine
- 4.4. Section 4 Fuel System
- 4.5. Section 5 Cooling System
- 4.6. Section 6 Lubrication System
- 4.7. Section 7 Starter Motor
- 4.8. Section 8 Alternator
- 4.9. Section 9 Troubleshooting
- 5. GROUP 00 (LHMC) LPG ENGINE (HMC THETA 2.4)
- 5.1. Section 1 General Information
- 5.2. Section 2 Specification and Troubleshooting
- 5.3. Section 3 Disassembly and Reassembly
- 5.4. Section 4 Lubrication System
- 5.5. Section 5 Electrical System
- 5.6. Section 6 Emission Control System
- 5.7. Section 7 LPG Fuel System (Juniper)
- 6. GROUP 01 ENGINE COOLING SYSTEM
- 6.1. Section 1 Engine Cooling System Specifications and Description
- 6.2. Section 2 Engine Cooling System Troubleshooting
- 6.3. Section 3 Engine Cooling System Testing and Maintenance
- 6.4. Section 4 Engine Cooling System and Alternator Belt Service
- 6.5. Section 5 Radiator Removal and Replacemant
- 7. GROUP 03 INTAKE AND EXHAUST SYSTEM
- 7.1. Section 1 Intake and Exhaust Systems Specifications and Description
- 7.2. Section 2 Intake System Troubleshooting
- 7.3. Section 3 Intake System Service
- 7.4. Section 4 Exhaust Systems
- 8. GROUP 06 TRANSMISSION (MS Precision)
- 8.1. Section 1 Structure and Functions
- 8.2. Section 2 Disassembly Assembly
- 8.3. Section 3 Maintenance
- 8.4. Section 4 Troubleshooting and Repair
- 9. GROUP 07 TRANSMISSION (Jindao)
- 9.1. Section 1 General
- 9.2. Section 2 Parameter
- 9.3. Section 3 Maintenance and Adjustment
- 9.4. Section 4 Structure and Mechanism
- 9.5. Section 5 Disassembly and Reassembly
- 9.6. Section 6 Transmission Installation
- 10. GROUP 13 ELECTRICAL SYSTEM
- 10.1. Section 1 Cautions for working on the electrical system
- 10.2. Section 2 Specifications and features Electrical system
- 10.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
- 10.4. Section 4 Instrument Panel
- 10.5. Section 5 Electrical Components Specification and Operation
- 10.6. Section 6 Air Conditioner Heater System (Option)
- 11. GROUP 20 DRIVE AXLE (MS Precision)
- 11.1. Section 1 Structure and Operation Principle of the Drive Axle
- 11.2. Section 2 Disassembling and Assembling of the Drive Axle
- 11.3. Section 3 Lubrication and Maintenance
- 11.4. Section 4 Troubleshooting
- 12. GROUP 21 DRIVE AXLE (Jindao)
- 12.1. Section 1 General
- 12.2. Section 2 Parameter
- 12.3. Section 3 Maintenance and Adjustment
- 12.4. Section 4 Structure and Mechanism
- 12.5. Section 5 Disassembly and Reassembly
- 12.6. Section 6 Drive Axle Installation
- 13. GROUP 22 WHEELS AND TIRES
- 13.1. Section 1 Wheels and Tires Specifications and Description
- 13.2. Section 2 Pneumatic Wheels and Tires
- 14. GROUP 23 BRAKE SYSTEM
- 14.1. Section 1 Braking / Inching System Specifications and Description
- 14.2. Section 2 Service Brake Troubleshooting
- 14.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
- 14.4. Section 4 Brake System Bleeding
- 14.5. Section 5 Brake Master Cylinder Service
- 14.6. Section 6 Parking Brake Service
- 15. GROUP 25 STEERING COLUMN AND GEAR
- 15.1. Section 1 Steering System Specifications and Description
- 15.2. Section 2 Steering System Troubleshooting
- 15.3. Section 3 Steering Column and Component Removal and Replacement
- 15.4. Section 4 Steering System Relief Pressure Check and Adjustment
- 15.5. Section 5 Steering Gear Overhaul
- 16. GROUP 26 STEER AXLE
- 16.1. Section 1 Steer Axle Specifications and Description
- 16.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
- 16.3. Section 3 Steer Axle Overhaul
- 16.4. Section 4 Steer Cylinder Removal and Replacement
- 16.5. Section 5 Steer Cylinder Overhaul
- 17. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
- 17.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
- 17.2. Section 2 Main Hydraulic Pump Troubleshooting
- 17.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
- 17.4. Section 4 Hydraulic Pump Removal and Replacement
- 17.5. Section 5 Hydraulic Pump Overhaul (Jinsung Pump)
- 18. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
- 18.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
- 18.2. Section 2 Hydraulic System Schematics
- 18.3. Section 3 Hydraulic System Troubleshooting
- 18.4. Section 4 Hydraulic System Pressure Checks and Adjustments
- 18.5. Section 5 Hydraulic Control Valve Removal and Replacement
- 18.6. Section 6 Hydraulic Control Valve Overhaul
- 19. GROUP 32 TILT CYLINDERS
- 19.1. Section 1 Tilt Cylinder Specifications and Description
- 19.2. Section 2 Tilt Cylinder Checks and Adjustments
- 19.3. Section 3 Tilt Cylinder Removal and Replacement
- 19.4. Section 4 Tilt Cylinder Overhaul
- 20. GROUP 34 UPRIGHTS
- 20.1. Section 1 Upright Specifications and Description
- 20.2. Section 2 Troubleshooting
- 20.3. Section 3 Upright Inspection
- 20.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
- 20.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
- 20.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
- 20.7. Section 7 Fork and Carriage Removal and Replacement
- 20.8. Section 8 Upright Removal and Replacement
- 21. GROUP 38 COUNTERWEIGHT AND CHASSIS
- 21.1. Section 1 Counterweight Specifications and Description
- 21.2. Section 2 Counterweight Removal and Replacement
- 21.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
- 21.4. Section 4 Floorboard, Cowls, Seat Deck Removal and Replacement
- 22. GROUP 40 SPECIFICATIONS
- 22.1. Section 1 Nameplates and Decals
- 22.2. Section 2 General Specifications
- 22.3. Section 3 Hydraulic Fitting Tightening Procedure
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