Clark OP 15 Service Manual SM-566

Description

• Model List:
  • OP 15

• 1. SERVICE MANUAL SM566
• 2. CONTENTS
• 3. FOREWORD
• 4. HOW TO USE THIS MANUAL
• 5. SAFETY SIGNS AND SAFETY MESSAGES
• 6. USER SAFE MAINTENANCE PRACTICES
• 7. PLANED MAINTENANCE
• 7.1. GENERAL
• 7.2. VISUAL INSPECTION
• 7.3. FUNCTIONAL TESTS
• 7.4. TEST DRIVE THE TRUCK
• 7.5. AIR CLEANING
• 7.6. CRITICAL FASTENER TORQUE
• 7.7. LUBRICATION, FLUIDS AND FILTERS
• 7.8. Lubrication Chart
• 8. Battery
• 8.1. Removal Handling
• 8.2. CLEANING PROCEDURES
• 9. CONTROL HANDLE
• 9.1. DESCRIPTION
• 9.2. MAINTENANCE
• 9.3. DIASSEMBLY
• 9.4. INSPECTION
• 9.5. ASSEMBLY
• 10. MASTER CONTROL SWITCH
• 10.1. MAINTENANCE
• 10.2. SWITCH REMOVAL
• 10.3. DISASSEMBLY
• 10.4. ASSEMBLY
• 11. PALLET CLAMP
• 11.1. DESCRIPTION
• 11.2. MAINTENANCE
• 11.3. DISASSEMBLY
• 11.4. INSPECTION
• 11.5. ASSEMBLY
• 12. ELECTRIC MOTOR GENERAL MAINTENANCE
• 12.1. GENERAL PROCEDURES
• 12.2. INSPECTION
• 12.3. CLEANLINESS
• 12.4. INSULATION
• 12.5. TEST FOR MOTOR
• 12.6. BRUSH AND COMMUTATOR INSPECTION
• 13. DRIVE MOTOR
• 13.1. DESCRIPTION
• 13.2. MAINTENANCE
• 13.3. REMOVAL
• 13.4. DISASSEMBLY
• 13.5. INSPECTION
• 13.6. ASSEMBLY
• 13.7. INSTALLATION
• 14. LIFT PUMP MOTOR
• 14.1. DESCRIPTION
• 14.2. MAINTENANCE
• 14.3. REMOVAL
• 14.4. DISASSEMBLY
• 14.5. INSPECTION
• 14.6. RECONDITIONING
• 14.7. INSTALLATION
• 15. STEER PUMP MOTOR
• 15.1. DESCRIPTION
• 15.2. MAINTENANCE
• 15.3. BRUSH REMOVAL
• 15.4. REMOVAL
• 15.5. INSTALLATION
• 15.6. DISASSEMBLY
• 15.7. INSPECTION
• 15.8. ARMATURE AND
• 15.9. ASSEMBLY
• 16. CONTROL PANEL
• 16.1. DESCRIPTION
• 16.2. CONTROL FEATURES
• 16.3. TROUBLE SHOOTING
• 16.4. ELECTRICAL SCHEMATIC
• 16.5. TROUBLE SHOOTING TABLES
• 16.5.1. TABLE 1
• 16.5.2. TABLE 2
• 16.5.3. TABLE 3
• 16.5.4. TABLE 4
• 16.5.5. TABLE 5
• 17. CONTACTOR PANEL
• 17.1. DESCRIPTION
• 17.2. CONTACTOR DISASSEMBLY
• 17.3. CONTACTOR ASSEMBLY
• 17.4. AMPERE CONTACTORS
• 17.5. AMPERE SINGLEPOLE, DOUBLETHROW
• 17.6. CONTACTOR ASSEMBLY
• 18. DRIVE UNIT (14l RATIO)
• 18.1. DESCRIPTION
• 18.2. REMOVAL
• 18.3. DISASSEMBLY
• 18.4. INSPECTION
• 18.5. ASSEMBLY
• 19. WHEELS AND TIRE
• 19.1. REMOVAL
• 19.2. INSPECTION
• 19.3. REMOVAL
• 19.4. ASSEMBLY
• 19.5. LOAD WHEEL INSPECTION
• 19.6. LOAD WHEEL RR
• 19.7. DESCRIPTION
• 19.8. ADJUSTING PROCEDURE
• 19.9. BRAKE PEDAL REMOVAL
• 19.10. INSTALLATION
• 19.11. BRAKE CYLINDER MAINTENANCE
• 19.12. REMOVAL
• 19.13. INSTALLATION
• 19.14. DISASSEMBLY
• 19.15. INSPECTION
• 19.16. ASSEMBLY
• 20. STEERING SYSTEM
• 20.1. DESCRIPTION
• 20.2. MAINTENANCE
• 20.3. REMOVAL
• 20.4. INSTALLATION
• 20.5. ROLLER REPAIR
• 20.6. REMOVAL
• 20.7. INSPECTION
• 20.8. INSTALLATION
• 20.9. DISASSEMBLY
• 20.10. INSPECTION
• 20.11. ASSEMBLY
• 21. STEER PUMP
• 21.1. DESCRIPTION
• 21.2. TROUBLE SHOOTING
• 21.3. PUMP REMOVAL
• 21.4. INSTALLATION
• 21.5. DISASSEMBLY
• 21.6. INSPECTION
• 21.7. ASSEMBLY
• 22. HYDRAULIC SYSTEM
• 22.1. DESCRIPTION
• 22.2. HYDRAULIC FLUID AND FILTER CHANGE
• 22.3. PUMP TROUBLE SHOOTING
• 22.4. REMOVAL
• 22.5. DISASSEMBLY
• 22.6. INSPECTION
• 22.7. ASSEMBLY
• 22.8. INSTALLATION
• 23. HYDRAULIC VALVE
• 23.1. DESCRIPTION
• 23.2. MAINTENANCE
• 23.3. REMOVAL
• 23.4. INSTALLATION
• 23.5. DISASSEMBLY
• 23.6. INSPECTION
• 23.7. ASSEMBLY
• 24. STANDARD UPRIGHT REMQVAL AND
• 24.1. OPERATOR PLATFORM REMOVAL
• 24.2. OPERATOR PLATFORM INSTALLATION
• 24.3. UPRIGHT REMOVAL
• 24.4. INSTALLATION
• 24.5. INNER COLUMN REMOVAL
• 24.6. INNER COLUMN INSTALLATION
• 25. STANDARD UPRIGHT
• 25.1. UPRIGHT MAINTENANCE
• 25.2. UPRIGHT ROLLER CHECK AND ADJUSTMENT
• 25.3. LIFT CHAIN CHECK
• 25.4. LIFT CYLINDER MAINTENANCE
• 25.5. LIFT CYLINDER REMOVAL
• 25.6. LIFT CYLINDER DISASSEMBLY
• 25.7. REASSEMBLY
• 25.8. INSTALLATION
• 26. TRIPLE STAGE RR
• 26.1. UPRIGHT DESCRIPTION
• 26.2. OPERATOR PLATFORM REMOVAL
• 26.3. OPERTOR PLATFORM INSTALLATION
• 26.4. UPRIGHT REMOVAL
• 26.5. INSTALLATION
• 27. UPRIGHT (TSU)
• 27.1. DESCRIPTION
• 27.2. MAINTENANCE
• 27.3. ADJUSTMENTS
• 27.4. LIFT CHAIN CHECKS
• 27.5. PLATFORM CHAIN ADJUSTMENT
• 27.6. CHECKING ROLL PATTERN
• 27.7. CHECKING CYLINDER
• 27.8. LOAD TESTING
• 27.9. CYLINDER DRIFT TEST
• 27.10. ADJUSTING PLATFORM ROLLERS
• 27.11. UPRIGHT ROLLER CHECK AND ADJUSTMENT
• 27.12. ROLLER SHIM INSTALLATION
• 27.13. FREE LIFT CYLINDER MAINTENANCE
• 27.14. FREE LIFT. CYLINDER REMOVAL
• 27.15. FREE LIFT CYLINDER INSTALLATION
• 27.16. FREE LIFT CYLINDER DISASSEMBLY REPAIR
• 27.17. FREE LIFT CYLINDER ASSEMBLY
• 28. MACHINE JACKING AND BLOCKING
• 28.1. BLOCKING THE OPERATORS COMPARTMENT IN RAISED POSITION
• 28.2. RAISING THE FRONT OF THE TRUCK
• 28.3. RAISING ENTIRE TRUCK
• 28.4. RAISING TRUCK WITH A HOIST
• 29. SPECIFICATIONS
• 29.1. BASIC DIMENSIONS
• 29.2. PERFORMANCE
• 29.3. WEIGHTS
• 29.4. CHASSIS
• 29.5. DRIVE LINE
• 29.6. TORQUE TABLE