Clark PWC 30, PWT 7 Service Manual SM-614
Clark PWC 30, PWT 7 Service Manual SM-614 - Image 2
Clark PWC 30, PWT 7 Service Manual SM-614 - Image 3
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Clark PWC 30, PWT 7 Service Manual SM-614 - Image 5

Clark PWC 30, PWT 7 Service Manual SM-614

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: SM-614
  • Format: PDF
  • Size: 14.1MB
  • Number of Pages: 333
Category:

Description

  • Model List:

    • PWC 30
    • PWT 7
  • 1. Title Page
  • 2. TABLE OF CONTENTS
  • 3. NOTICE
  • 4. GENERAL INFORMATION (GI)
  • 4.1. INTRODUCTION
  • 4.2. SPECIFICATIONS FOR PWT
  • 4.3. SPECIFICATIONS FOR PWC
  • 4.4. SERIAL NUMBER LOCATION CURRENT MODELS
  • 4.5. RECORD KEEPING
  • 4.6. TOOLS REQUIRED TO SERVICE THESE PRODUCTS
  • 4.7. TORQUE CHART
  • 4.8. CONVERSION FACTORS
  • 4.9. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
  • 4.10. GENERAL SERVICE GUIDE
  • 4.11. PWT MAINTENANCE SCHEDULE
  • 4.12. PWC FORK LOAD LUBRICATION CHART
  • 4.13. PWT LUBRICATION CHART
  • 4.14. BATTERY CARE AND SERVICE
  • 4.14.1. Specific Gravity
  • 4.14.2. The Chemical Reaction
  • 4.14.3. Cleaning the Battery
  • 4.14.4. Adding Water
  • 4.14.5. The Hydrometer
  • 4.14.6. Battery Temperature
  • 4.14.7. Charging The Battery
  • 4.14.8. When To Charge
  • 4.15. BATTERY CONTROLLER
  • 4.15.1. Operation Adjustment and Maintenance
  • 4.15.2. The 933/3 Operation, Troubleshooting and Adjustment
  • 4.15.3. What Does It Tell The Driver
  • 4.15.4. Reserve Warning Light
  • 4.15.5. Lift Lockout
  • 4.15.6. What Should The Driver Do
  • 4.15.7. Adjustments
  • 4.15.8. Table of Pot Settings and Associated Voltages Per Cell
  • 4.15.9. What The Gage Measures
  • 4.15.10. Troubleshooting
  • 4.15.11. Adjustment Procedures
  • 4.15.12. Model 1142 Tester and Model 1141 FasTesT Accessory for Curtis 933/3 Battery Controller
  • 4.15.13. Features Of The
  • 4.15.14. Installation Of The
  • 4.15.15. Description Of Operation Of The
  • 4.16. PAINT DECAL PWT
  • 4.17. PAINT DECAL PWC
  • 5. ELECTRICAL CONTROL (EC)
  • 5.1. BASIC ELECTRICAL THEORY
  • 5.1.1. Basic Electrical Terms
  • 5.1.2. Voltage
  • 5.1.3. Ampere
  • 5.1.4. Polarity
  • 5.1.5. Direct Current (DC)
  • 5.1.6. Alternating Current (AC)
  • 5.1.7. Commonly Used Terms
  • 5.1.8. Fundamental Laws of Electricity
  • 5.2. TROUBLESHOOTING ELECTRICAL PROBLEMS
  • 5.2.1. The Logic of Electrical Troubleshooting
  • 5.2.2. Troubleshooting Procedure
  • 5.2.3. Troubleshoot With Your Senses
  • 5.2.4. A Troubleshooting Approach
  • 5.2.5. BASIC TEST (TOOLS) EQUIPMENT IN TROUBLESHOOTING
  • 5.2.6. FRONT PANEL DESCRIPTION
  • 5.2.7. DC VOLTAGE MEASUREMENTS 0.25 THROUGH 0250V RANGE
  • 5.2.8. DIRECT CURRENT MEASUREMENT
  • 5.2.9. RESISTANCE MEASUREMENT OF SEMICONDUCTORS/DIODES/SCRS
  • 5.2.10. SERIES II MULTIMETER
  • 5.2.11. DIGITAL DISPLAY
  • 5.2.12. ROTARY SWITCH
  • 5.2.13. MEASURING RESISTANCE
  • 5.2.14. TESTING DIODES
  • 5.2.15. MEASURING VOLTAGE
  • 5.2.16. SYMBOLS
  • 5.2.17. HANDYMAN COMPONENT TESTER INSTRUCTIONS
  • 5.2.18. TROUBLESHOOTING DOS AND DONTS
  • 5.2.19. ELECTRICAL SYMBOLS
  • 5.3. BASIC OPERATION FOR PWT RESISTOR CONTROL CONTACTOR
  • 5.3.1. Forward Travel
  • 5.3.2. Reverse Travel
  • 5.3.3. Speed Control Option
  • 5.3.4. Class 3 Resistor Units
  • 5.3.5. TROUBLESHOOTING PWT RESISTOR CONTROL
  • 5.4. PARTS PAGE
  • 5.5. SERVICE GUIDE FOR PMC CONTROL SECOND EDITION 9301
  • 5.5.1. FEATURES OF CURTIS PMC SERIES TRANSISTORIZED MOTOR CONTROLLERS
  • 5.5.2. FUNCTIONAL OPERATION OF CONTROLLER
  • 5.5.3. MAINTENANCE AND ADJUSTMENT
  • 5.5.4. TROUBLESHOOTING
  • 5.5.5. TROUBLESHOOTING PWT CURTIS PMC CONTROL
  • 5.5.6. TROUBLESHOOTING PWT CURTIS PMC CONTROL
  • 5.5.7. TROUBLESHOOTING PWT CURTIS PMC CONTROL
  • 5.5.8. TROUBLESHOOTING PWT CURTIS PMC CONTROL
  • 5.5.9. BASIC OPERATION FOR PWC CURTIS PMC
  • 5.5.10. l/98 EC 6l
  • 5.5.11. BASIC OPERATION FOR PWC CURTIS PMC
  • 5.5.12. BASIC OPERATION FOR PWC CURTIS PMC
  • 5.5.13. BASIC OPERATION FOR PWC CURTIS PMC
  • 5.5.14. TROUBLESHOOTING PWC CURTIS PMC CONTROL
  • 5.5.15. TROUBLESHOOTING PWC CURTIS PMC CONTROL
  • 5.5.16. TROUBLESHOOTING PWC CURTIS PMC CONTROL
  • 5.5.17. TROUBLESHOOTING PWC CURTIS PMC CONTROL
  • 5.5.18. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
  • 5.5.19. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS (EV1, EV100 AND CURTIS PMC)
  • 5.5.20. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
  • 5.5.21. EV100 CONTACTOR AND MAINTENANCE
  • 5.5.22. EV100 CONTACTOR AND MAINTENANCE
  • 5.5.23. EV100 CONTACTOR AND MAINTENANCE
  • 5.5.24. EV100 CONTACTOR AND MAINTENANCE
  • 5.5.25. EV100 CONTACTOR AND MAINTENANCE
  • 5.6. BASIC OPERATION FOR PWT CURTIS PMC
  • 5.6.1. Forward Travel
  • 5.6.2. Reverse Travel
  • 5.6.3. Plugging (Controlled Reverse)
  • 5.6.4. Battery Discharge Speed Interrupt
  • 5.6.5. TROUBLESHOOTING PWT CURTIS PMC CONTROL
  • 5.7. BASIC OPERATION FOR PWC CURTIS PMC
  • 5.7.1. Forward Travel
  • 5.7.2. Reverse Travel
  • 5.7.3. TROUBLESHOOTING PWC CURTIS PMC CONTROL
  • 5.8. STANDARD SPEED AND SCR POTENTIOMETER ADJUSTMENTS
  • 5.8.1. Main Accelerator Potentiometer Adjustment
  • 5.8.2. Adjustment Procedures
  • 5.8.3. PWT With Push Button Reverse
  • 5.8.4. PWT With Battery Discharge Speed Interrupt
  • 5.8.5. EV100 CONTACTOR AND MAINTENANCE
  • 5.9. NOTICE
  • 5.10. PARTS PAGE
  • 6. HYDRAULIC SYSTEM (HD)
  • 6.1. BASIC OF HYDRAULIC
  • 6.1.1. What is Pressure
  • 6.1.2. Pressure On A Confined Fluid
  • 6.1.3. How To Determine Pressure
  • 6.1.4. One Of Pascals Laws
  • 6.1.5. Pascals Hydraulic Lever
  • 6.1.6. Multiplying Hydraulic Pressure
  • 6.1.7. Force Of An Area
  • 6.1.8. NPTF (National Pipe Tapered Fuel)
  • 6.1.9. SAE 5514 37 Hydraulic
  • 6.1.10. ORS SAE 51453 ORing Face Seal
  • 6.1.11. SAE 5514 Straight Thread ORing Boss (ORB)
  • 6.2. BASIC HYDRAULIC OPERATION
  • 6.2.1. Lift Operation
  • 6.2.2. Lower Operation
  • 6.2.3. HYDRAULIC PUMP OPERATION AND DIAGNOSIS
  • 6.2.4. PUMP AND MOTOR DIAGNOSIS
  • 6.2.5. PUMP AND SERVICE MAINTENANCE
  • 6.2.6. SERVICE AND MAINTENANCE DC PUMP MOTORS
  • 7. DRIVE ASSEMBLY (DA)
  • 7.1. TRANSMISSION DRIVE ASSEMBLY (GENERAL INFORMATION
  • 7.1.1. Basic Operation
  • 7.1.2. Gears, General Description
  • 7.1.3. Gear Ratio and Serial Number Location
  • 7.1.4. Steer Bearing
  • 7.1.5. Maintenance
  • 7.1.6. Planned Maintenance Schedule
  • 7.2. TRANSMISSION DRIVE ASSEMBLY (REPAIR AND SERVICE INSTALLATION)
  • 7.2.1. Repair and Service
  • 7.3. TRANSMISSION DRIVE ASSEMBLY (UNITS BUILT FROM FEB. 1995)
  • 7.3.1. Dismantling Lower Transmission Section
  • 7.3.2. Assembly Lower Transmission Section
  • 7.4. DC DRIVE MOTORS
  • 7.4.1. Testing and Repair
  • 7.4.2. Planned Maintenance
  • 7.4.3. Commutator Check Chart
  • 7.5. DRIVE TIRE
  • 7.5.1. Tire Assembly Installation
  • 7.5.2. Tire Assembly Removal
  • 8. BRAKE SYSTEM (BR)
  • 8.1. OPERATION SERVICE PROCEDURE
  • 8.1.1. Service Procedure
  • 8.1.2. General Maintenance
  • 8.2. TILT STEERHEAD BRAKE ADJUSTMENT
  • 8.3. FIXED STEERHEAD BRAKE ADJUSTMENT
  • 9. STEERING SYSTEM (ST)
  • 9.1. OPERATION
  • 9.1.1. Transmission
  • 9.2. PLANNED MAINTENANCE AND SERVICE
  • 9.2.1. Transmission
  • 9.2.2. Steerhead and Tiller Arm Maintenance
  • 10. LOAD CARRIER (LC)
  • 10.1. GENERAL INTRODUCTION
  • 10.1.1. Load Carrying Device
  • 10.1.2. Load Wheel Operation
  • 10.2. PLANNED MAINTENANCE
  • 10.3. LOAD WHEELS
  • 10.3.1. Load Wheel Maintenance
  • 10.3.2. LOAD WHEEL REPLACEMENT
  • 10.4. FORK HEIGHT SETTING
  • 11. BODY AND FRAME (BF)
  • 11.1. PARTS PAGE
  • 12. OPTIONAL EQUIPMENT (OE)
  • 12.1. PARTS PAGE
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