Clark SEC20-35 Service Manual SM-1205

Description

• Model List:
  • SEC20-35

• 1. SM1205
• 2. Contents
• 3. Foreword
• 4. Group SA Safe Maintenance
• 4.1. Section 1 Safety
• 4.2. Section 2 Lifting, Jacking, and Blocking
• 4.3. Section 3 Towing
• 5. Group PS Periodic Service
• 5.1. Section 1 Maintenance Schedule
• 5.2. Section 2 Planned Maintenance Program
• 5.3. Section 3 PM Inspection Form
• 6. Group 12 Battery
• 6.1. Section 1 LeadAcid Battery Service
• 7. Group 13 Electrical System
• 7.1. Section 1 Schematic
• 7.1.1. Standard HML (IN25354)
• 7.1.2. Optional EHL (IN25350)
• 7.2. Section2 Wiring
• 7.3. Section 3 Components
• 7.4. Section 4 Display
• 8. Group 16 Motors
• 8.1. Section 1 Specifications and Description
• 8.2. Section 2 Drive Motor
• 8.3. Section 3 Pump Motor
• 9. Group 17 Contactor
• 9.1. Section 1 Replacement and Overhaul
• 10. Group 19 Controllers
• 10.1. Section 1 Specifications and Description
• 10.2. Section 2 Electrical Sequence of Operation
• 10.3. Section 3 Alarms and Troubleshooting
• 10.4. Section 4 Settings
• 10.4.1. Traction Controller Default Settings
• 10.4.2. Pump Controller Default Settings
• 10.4.3. Valve Controller (Optional) Default Settings
• 10.4.4. Traction Controller Setting Descriptions
• 10.4.5. Pump Controller Setting Descriptions
• 10.4.6. Valve Controller (Optional) Default Settings
• 10.5. Section 5 Removal and Replacement
• 10.6. Section 6 Sensor Calibrations
• 10.6.1. Accelerator Pedal
• 10.6.2. Lift Lever
• 10.6.3. EHL Lift Lever (Optional)
• 10.6.4. EHL Tilt Lever (Optional)
• 10.6.5. EHL Auxiliary 1 Lever (Optional)
• 10.6.6. EHL Auxiliary 2 Lever (Optional)
• 10.6.7. Vertical Mast (Optional)
• 10.6.8. Load Weight (Optional)
• 10.7. Section 7 Handset
• 10.7.1. General Information
• 10.7.2. Travel Adjustments
• 10.7.3. Braking Adjustments
• 10.7.4. Hydraulic Adjustments
• 10.7.5. Hydraulic Flow Adjustment Tables
• 11. Group 20 Drive Axle
• 11.1. Section 1 Specifications and Description
• 11.2. Section 2 Troubleshooting
• 11.3. Section 3 Fluid Replacement
• 11.4. Section 4 Removal and Replacement
• 11.5. Section 5 Overhaul
• 12. Group 22 Wheels and Tires
• 12.1. Section 1 Specifications and Description
• 12.2. Section 2 Removal and Replacement
• 13. Group 23 Brake System
• 13.1. Section 1 Specifications and Description
• 13.2. Section 2 Troubleshooting
• 13.3. Section 3 Service Brake
• 13.4. Section 4 Parking Brake
• 14. Group 25 Steer Column and Gear
• 14.1. Section 1 Specifications and Description
• 14.2. Section 2 Troubleshooting
• 14.3. Section 3 Removal and Replacement
• 14.4. Section 4 Relief Pressure
• 14.5. Section 5 Overhaul
• 15. Group 26 Steer Axle
• 15.1. Section 1 Specifications and Description
• 15.2. Section 2 Removal and Replacement
• 15.3. Section 3 Overhaul
• 15.4. Section 4 Wheel Bearing Replacement and Adjustment
• 15.5. Section 5 Steer Cylinder Replacement and Overhaul
• 16. Group 29 Hydraulic System
• 16.1. Section 1 Specifications and Description
• 16.2. Section 2 Troubleshooting
• 16.3. Section 3 Schematic
• 16.4. Section 4 Fluid and Filter
• 16.5. Section 5 Pump
• 16.6. Section 6 Tank
• 17. Group 30 Hydraulic Control Valve
• 17.1. Section 1 Specifications and Description
• 17.1.1. Hydraulic Flow Adjustment
• 17.2. Section 2 Troubleshooting
• 17.3. Section 3 Removal and Replacement
• 17.4. Section 4 Overhaul
• 17.5. Section 5 Relief Pressure
• 18. Group 32 Tilt Cylinders
• 18.1. Section 1 Specifications and Description
• 18.2. Section 2 Checks and Adjustments
• 18.3. Section 3 Removal and Replacement
• 18.4. Section 4 Overhaul
• 19. Group 34 Upright
• 19.1. Section 1 Specifications and Description
• 19.2. Section 2 Troubleshooting
• 19.3. Section 3 Inspection
• 19.4. Section 4 Rollers
• 19.5. Section 5 Lift Cylinders
• 19.6. Section 6 Lift Chains
• 19.7. Section 7 Forks and Carriage
• 19.8. Section 8 Removal and Replacement
• 20. Group 38 Counterweight and Chassis
• 20.1. Section 1 Specifications and Description
• 20.2. Section 2 Counterweight
• 20.3. Section 3 Overhead Guard
• 20.4. Section 4 Seat, Hood, and Covers
• 21. Group 40 Specifications
• 21.1. Section 1 Data Plate and Decals
• 21.2. Section 2 General Specifications
• 21.3. Section 3 Hydraulic Fitting Tightening Procedure