Hyster S2.0SD (C433) Frame And Main Components Service Manual

Description

• Model List:
  • S2.0SD (C433) Frame And Main Components

• 1. RM2225-(08-2022)-UK-EN
• 1.1. Important
• 1.2. General safety rules
• 1.3. Torque settings for screws nuts and fittings
• 1.4. Correct method for applying female fittings
• 1.5. Instruction for installing flexible hoses and fittings
• 1.6. Truck presentation
• 1.7. Views of the truck
• 1.8. Truck and load identification data
• 1.9. General specification
• 1.10. Traction wheel
• 1.11. Removal of the traction wheel
• 1.12. Torsion bar caster wheel group disassembly
• 1.13. Torsion bar caster wheel assembly
• 1.14. Replacing the caster wheel
• 1.15. Replacing the caster wheel group
• 1.16. Load wheels
• 1.17. Replacing the single load wheel
• 1.18. Replacing the optional tandem load wheel
• 1.19. Replacing the single load wheel assembly
• 1.20. Replacing the optional tandem load wheel assembly
• 1.21. Fixed linkage
• 1.22. Removal of the linkage assembly
• 1.23. Key to tiller components
• 1.24. Tiller spring replacement
• 1.25. Adjustable steering spring replacement
• 1.26. Tiller removal
• 1.27. Replacement of the potentiometer and tiller base bearings of the fixed tiller
• 1.28. Replacement of the potentiometer and tiller base bearings of the optional adjustable steering
• 1.29. Key to scooter control components
• 1.30. Scooter control head removal
• 1.31. Scooter control spring replacement
• 1.32. Replacement of the scooter control sensor and base bearings
• 1.33. Side gate replacement
• 1.34. Side gates microswitch replacement
• 1.35. Removal of the platform gas spring
• 1.36. Replacement of the platform touchless sensor
• 1.37. Removal of the platform
• 1.38. Replacement of the platform sensor
• 1.39. Traction motor
• 1.40. Motor dismantling
• 1.41. Steering motor
• 1.42. Steering motor dismantling
• 2. RM2226-(08-2022)-UK-EN
• 2.1. Before Installation
• 2.2. Truck assembly
• 2.3. Topping up the oil reservoir
• 2.4. Installation of the battery with lateral extraction
• 2.5. Connection of cables to battery
• 2.6. List and description of the settings and adjustments to be carried out
• 3. RM2227-(08-2022)-UK-EN
• 3.1. Description of controller connectors
• 3.2. Device properties
• 3.3. Monitor menu
• 3.4. Troubleshooting
• 3.5. Warnings
• 3.6. Diagnosis system for F2-C Controller
• 3.7. Diagnosis system for Integrated Steering System
• 3.8. Electrical component measurements
• 4. RM2228-(11-2022)-UK-EN
• 4.1. Wiring diagrams
• 4.2. Electrical components
• 4.3. Identification of the tiller head controls and of the operator panel instruments
• 4.4. Display
• 4.5. Optional keypad
• 4.6. Instructions for the use of the new keypad application
• 4.7. Truck functions
• 4.8. Controller F2-C
• 4.9. Controller F1 – Si
• 4.10. Installation procedure of Curtis Integrated Toolkit
• 4.11. Instructions for the use of Curtis Integrated Toolkit Software
• 4.12. Instructions to update Curtis Integrated Toolkit Software
• 4.13. Instructions to display and modify the parameters
• 4.14. Description of standard F2-C parameters
• 4.15. Description of standard ISS parameters
• 4.16. CDF file installation procedure
• 4.17. Replacement of the controllers
• 4.18. Replacement of the display
• 4.19. Replacement of the key switch
• 4.20. Replacement of the keypad (optional)
• 4.21. Replacement of the general emergency switch
• 4.22. Replacement of the horn
• 4.23. Replacement of the fuses
• 4.24. Replacement of the main contactor switch
• 4.25. Replacement of the fork lift cutout sensor
• 4.26. Replacement of the tiller sensor
• 4.27. Replacement of the tiller board
• 4.28. Replacement of tiller control springs
• 4.29. Replacement of tiller buttons
• 4.30. Replacement of the centred wheel sensor
• 4.31. Replacement of the Low Side Driver (LSD)
• 4.32. Replacement of the battery charger (optional)
• 4.33. Replacement of the back-up alarm (optional)
• 4.34. Replacement of the DC/DC converter (optional)
• 4.35. Replacement of the working light (optional)
• 4.36. Replacement of the Pedestrian Awareness Light (optional)
• 5. RM2229-(08-2022)-UK-EN
• 5.1. Hydraulic functions
• 5.2. Hydraulic diagrams
• 5.3. Hydraulic diagrams for various functions
• 5.4. Hydraulic components
• 5.5. Dismantling of cartridge soilenoid valves
• 5.6. Cylinders
• 5.7. Removal of the initial lift cylinder
• 5.8. Removal of the cylinder head bushing
• 5.9. Dismantling of central lift cylinder
• 5.10. Replacement of upper gaskets on the central lift cylinder
• 5.11. Replacement of lower gaskets on the central lift cylinder
• 5.12. Hydraulic power unit removal
• 5.13. Hydraulic power unit disassembly
• 6. RM2230-(08-2022)-UK-EN
• 6.1. Mast characteristics
• 6.2. Mast assembly components
• 6.3. Dismantling the complete column
• 6.4. Dismantling the inner mast stage
• 6.5. Replacement of chains and chain tensioner
• 6.6. Fork small mast
• 6.7. Removal of the fork small mast
• 7. RM2231-(08-2022)-UK-EN
• 7.1. Identification of the master drive unit
• 7.2. Removal and disassembly of the reduction unit
• 7.3. Removal and replacement of the master drive unit springs
• 7.4. Removal and replacement of the master drive unit dampening lever
• 7.5. Braking System
• 7.6. Removal of the electromagnetic brake
• 8. RM2232-(08-2022)-UK-EN
• 8.1. Maintenance Warnings
• 8.2. Oils and Lubricants
• 8.3. Cleaning products
• 8.4. Scheduled Maintenance