JCB 214, 215, 215E, 217 Backhoe Loader Operator Manual

Description

• Model List:
  • 214, 215, 215E, 217 Backhoe Loader

• 1. Introduction
• 2. About this Manual
• 3. Machine model and serial number…………………. 1
• 4. Using this Manual………………………………………… 1
• 5. Units of measurement ………………………………….. 1
• 6. Page numbering ………………………………………….. 1
• 7. Left side-right side……………………………………….. 1
• 8. Using the machine……………………………………….. 1
• 9. Cab-Canopy ……………………………………………….. 1
• 10. The JCB Backhoe Loader…………………………… 2
• 11. Safety check list ………………………………………… 3 – 6
• 12. General safety ……………………………………………. 3
• 13. Operating safety …………………………………………. 4
• 14. Maintenance safety ……………………………………… 5 – 6
• 15. Safety decals……………………………………………… 7 – 8
• 16. Identifying your machine
• 17. Machine identification plate ………………………….. 9
• 18. Typical vehicle identification number ……………… 9
• 19. Typical engine identification number………………. 9
• 20. Serial plates………………………………………………… 10
• 21. Operation
• 22. Introduction ………………………………………………. 21
• 23. Before entering the cab …………………………….. 21
• 24. Entering-leaving the cab…………………………….. 22
• 25. Doors and windows
• 26. Opening and closing the doors ……………………… 23
• 27. Opening and closing the side windows ………….. 23
• 28. Opening and closing the rear window…………….. 24
• 29. Seat controls …………………………………………….. 25
• 30. Seat belt
• 31. Fasten the seat belt……………………………………… 27
• 32. Check the seat belt is operating correctly……….. 27
• 33. Release the seat belt……………………………………. 27
• 34. Engine and drive controls, switches
• 35. and instruments
• 36. Layout………………………………………………………… 28
• 37. Controls …………………………………………………….. 29-31
• 38. Multi-purpose steering column switch……………. 32
• 39. Backhoe Mode Switch and Reset Button ……….. 33
• 40. Front console switches ………………………………… 34
• 41. Side console switches………………………………….. 34
• 42. 2-4 wheel drive select switch ………………………… 35
• 43. Steer mode selector switch…………………………… 36
• 44. Re-phasing the steer system ………………………… 36
• 45. Starter switch ……………………………………………… 37
• 46. Steering-wheel tilt adjustment……………………….. 37
• 47. Removing-installing the radio………………………… 38
• 48. Cab interior light………………………………………….. 38
• 49. Face level fan (if fitted)………………………………….. 38
• 50. Instruments ………………………………………………… 39-40
• 51. Air conditioning and heater controls…………… 41
• 52. Loader controls
• 53. Standard bucket …………………………………………. 42
• 54. Hydraulic speed control (If Fitted) ………………….. 42
• 55. Loader bucket …………………………………………….. 43-44
• 56. Bucket level indicator ………………………………….. 45
• 57. Multipurpose loader bucket ………………………….. 45
• 58. Stabilizer controls
• 59. Lever controls……………………………………………… 46
• 60. Backhoe controls
• 61. SAE Plus ('+') pattern ………………………………….. 47-49
• 62. ISO Excavator pattern …………………………………. 50-51
• 63. Backhoe attachment control (if fitted) …………….. 53
• 64. Kingpost clamps………………………………………….. 53
• 65. Boom and swing lock
• 66. Boom lock ………………………………………………….. 54
• 67. Swing lock………………………………………………….. 55
• 68. Before starting the engine …………………………. 56
• 69. Starting the engine ……………………………………. 57
• 70. Jump-starting the engine ………………………….. 58
• 71. Preparing the machine for travel
• 72. Backhoe attachments ………………………………….. 59
• 73. Tucked-in travel position………………………………. 59
• 74. Central protruding travel position…………………… 59
• 75. Road traveling position…………………………………. 60
• 76. Site traveling position…………………………………… 62
• 77. Testing the parking brake ………………………….. 63
• 78. Getting the machine moving ………………………. 64-65
• 79. Stopping and parking the machine …………….. 66
• 80. Using the attachments and site safety ……….. 67-68
• 81. Working with the loader
• 82. Operating practices……………………………………… 69
• 83. Filling the loader bucket ………………………………. 69
• 84. Loading a truck …………………………………………… 70
• 85. Getting the machine unstuck ………………………… 70
• 86. Working with the backhoe
• 87. Operating practices……………………………………… 71
• 88. Preparing to use the backhoe ……………………….. 71
• 89. Repositioning the adjustable tipping lever ……… 72
• 90. Removing a bucket ……………………………………… 73
• 91. Installing a bucket ………………………………………. 73
• 92. Digging ……………………………………………………… 74
• 93. Sideshifting the Backhoe – Manual ………………… 75
• 94. Sideshifting the Backhoe – Powered………………. 76
• 95. Using the extending dipper (if fitted) ……………… 77
• 96. Lifting with the backhoe ……………………………….. 78
• 97. Operating in low and high temperatures …….. 79
• 98. Moving a disabled machine
• 99. Preparation for towing………………………………….. 80
• 100. Transporting the machine …………………………. 81
• 101. Maintenance
• 102. Lubricants – health and safety ……………………. 91
• 103. Service requirements
• 104. Introduction ………………………………………………… 92
• 105. Maintenance……………………………………………….. 92
• 106. Owner-Operator Support ……………………………… 92
• 107. Cleaning the machine ………………………………… 93
• 108. Checking for damage…………………………………. 94
• 109. Obtaining replacement parts………………………. 94
• 110. Service Schedules……………………………………… 95-98
• 111. Loader arm safety strut
• 112. Installing …………………………………………………….. 99
• 113. Removing …………………………………………………… 99
• 114. Engine panels
• 115. Opening and closing the engine cover……………. 100
• 116. Removing and fitting a side panel………………….. 100
• 117. Removing and fitting a side panel ………………… 101
• 118. Removing and fitting the front grille ……………… 101
• 119. Seat belt
• 120. Checking the seat belt condition and security…. 102
• 121. Greasing
• 122. Loader arms ……………………………………………….. 103
• 123. Backhoe …………………………………………………….. 104
• 124. Kingpost ……………………………………………………. 104
• 125. Front axle (2 wheel drive machines) ……………….. 105
• 126. Front axle (4 wheel drive machines) ……………….. 105
• 127. Front axle (all wheel steer machines) ……………… 106
• 128. Rear axle (all wheel steer machines) ………………. 106
• 129. Extending dipper …………………………………………. 107
• 130. Driveshafts………………………………………………….. 107
• 131. Multipurpose loader bucket ………………………….. 108
• 132. Backhoe quick-hitch ……………………………………. 108
• 133. Stabilizers (centermount machines) ……………….. 108
• 134. Loader quick-hitch ………………………………………. 108
• 135. Power sideshift……………………………………………. 109
• 136. Tires and wheels
• 137. Tire inflation………………………………………………… 110
• 138. Checking the wheel nut torques…………………….. 110
• 139. Brakes
• 140. Parking brake adjustment …………………………….. 111
• 141. Checking the foot brake fluid levels ……………….. 111
• 142. Engine air filter
• 143. Changing the elements ………………………………… 113
• 144. Engine oil and filter
• 145. Checking the oil level …………………………………… 114
• 146. Changing the oil and filter …………………………….. 115
• 147. Engine cooling system
• 148. Checking the coolant level ……………………………. 116
• 149. Changing the coolant …………………………………… 117
• 150. Adjusting the fan belt …………………………………… 119
• 151. Cleaning the cab heater filter ………………………… 119
• 152. Fuel system
• 153. Types of fuel……………………………………………….. 120
• 154. Filling the tank …………………………………………….. 121
• 155. Draining the filter …………………………………………. 122
• 156. Changing the filter element …………………………… 123
• 157. Draining the sediment bowl…………………………… 125
• 158. Cleaning the lift pump strainer ……………………… 127
• 159. Bleed the system…………………………………………. 128
• 160. Syncro shuttle transmission
• 161. Checking the oil level …………………………………… 129
• 162. Changing the oil and filter …………………………….. 130
• 163. Powershift transmission
• 164. Checking the oil level …………………………………… 131
• 165. Changing the oil and filter …………………………….. 132
• 166. Hydraulic system
• 167. Checking the oil level …………………………………… 133
• 168. Hydraulic tank cap ………………………………………. 133
• 169. Changing the filter element …………………………… 134
• 170. Changing the suction strainer ……………………….. 135
• 171. Front and rear axle (4WS machines)
• 172. Checking the differential oil level……………………. 136
• 173. Changing the differential oil…………………………… 136
• 174. Checking the hub oil levels …………………………… 137
• 175. Changing the hub oil ……………………………………. 137
• 176. Front and rear axle (2WS machines)
• 177. Checking the oil level …………………………………… 138
• 178. Changing the oil ………………………………………….. 138
• 179. Electrical system
• 180. Fuse identification ……………………………………….. 139
• 181. Link Box Fuses……………………………………………. 140
• 182. Relay identification ………………………………………. 142
• 183. Battery
• 184. Warning Symbols ………………………………………… 143
• 185. First aid – electrolyte…………………………………….. 144
• 186. Checking the electrolyte level ……………………….. 144
• 187. Battery Isolator ……………………………………………. 145
• 188. Extradig dipper wear pads
• 189. Inspecting the top wear pads………………………… 146
• 190. Adjusting the bottom wear pads ……………………. 147
• 191. Hydraulic oil cooler
• 192. Cleaning the tubes-fins…………………………………. 148
• 193. Windshield washer …………………………………….. 149
• 194. Stabilizer legs (sideshift machines only)
• 195. Wear pads ………………………………………………….. 150
• 196. Wear pad adjustment …………………………………… 150
• 197. Air conditioning
• 198. Adjusting the compressor drive belt ………………. 151
• 199. Hose burst protection valve
• 200. Checking the hose burst protection valve……….. 152
• 201. Lowering a load…………………………………………… 153
• 202. Service Capacities and Lubricants ……………… 153-154
• 203. Coolant mixtures …………………………………………. 154
• 204. Optional Attachments
• 205. Introduction……………………………………………….. 161
• 206. Attachments for your machine ………………………. 161
• 207. Quick release couplings
• 208. Quick release couplings – do's & don'ts …………. 162
• 209. Connecting quick release couplings ………………. 162
• 210. Disconnecting quick release couplings…………… 162
• 211. Loader quick-hitch
• 212. Instaling the quick-hitch carriage …………………… 163
• 213. Removing the quick-hitch carriage ………………… 163
• 214. Instaling loader quick-hitch attachments ………… 164-166
• 215. Removing loader quick-hitch attachments …….. 166-168
• 216. Backhoe quick-hitch (mechanical type)
• 217. Instaling the quick-hitch ……………………………….. 169
• 218. Removing the quick-hitch …………………………….. 169
• 219. Instaling backhoe quick-hitch attachments …….. 170
• 220. Removing backhoe quick-hitch attachments…… 171
• 221. Backhoe quick-hitch (hydraulic type)
• 222. Installing the quick-hitch ………………………………. 172
• 223. Removing the quick-hitch …………………………….. 172
• 224. Installing backhoe quick-hitch attachments ……. 173-174
• 225. Removing backhoe quick-hitch attachments…… 174-175
• 226. Directly mounted backhoe attachments
• 227. Installing and removing directly mounted
• 228. backhoe attachments…………………………………… 176
• 229. Forks
• 230. Safety and control ……………………………………….. 177
• 231. Preparing the forks for use……………………………. 177
• 232. Preparing for road travel……………………………….. 178
• 233. Preparing for site travel ………………………………… 178
• 234. Adjust the fork spacing ………………………………… 178
• 235. Daily Maintenance……………………………………….. 178
• 236. Tool Carrier-Forks Option
• 237. Safety and control ……………………………………….. 179
• 238. Preparing the forks for use……………………………. 179
• 239. Adjust the fork spacing ………………………………… 179
• 240. Preparing for road travel……………………………….. 180
• 241. Preparing for site travel ………………………………… 180
• 242. Preparing for shovel operation ………………………. 180
• 243. Daily Maintenance……………………………………….. 180
• 244. Backhoe attachment operation
• 245. High and low flow attachments……………………… 181
• 246. Hydraulic Tool Circuit
• 247. Connecting the hand held tools …………………….. 182
• 248. Operating the tool………………………………………… 182
• 249. Disconnecting the hand held tool…………………… 182
• 250. Specifications
• 251. Lifting regulations………………………………………. 201
• 252. Loader performance ………………………………….. 201
• 253. Backhoe bucket weights and dimensions
• 254. Standard duty buckets…………………………………. 202
• 255. Heavy duty buckets……………………………………… 202
• 256. Heavy duty, high capacity buckets ………………… 202
• 257. Static dimensions
• 258. 214 & 214E Centermount ……………………………… 203
• 259. 214S Centermount ………………………………………. 203
• 260. 214 Sitemaster ……………………………………………. 204
• 261. 214S Sitemaster………………………………………….. 204
• 262. 214 Sideshift……………………………………………….. 205
• 263. 214S Sideshift …………………………………………….. 205
• 264. 215 ……………………………………………………………. 206
• 265. 215E ………………………………………………………….. 206
• 266. 215S ………………………………………………………….. 206
• 267. 217…………………………………………………………….. 207
• 268. 217S ………………………………………………………….. 207
• 269. SAE lift charts
• 270. 214 & 214S…………………………………………………. 208
• 271. 214 & 214S Sitemaster…………………………………. 209
• 272. 214E ………………………………………………………….. 210
• 273. 215 & 215S…………………………………………………. 211
• 274. 215E ………………………………………………………….. 212
• 275. 217 & 217S…………………………………………………. 213
• 276. Tire sizes and pressures
• 277. Front wheels……………………………………………….. 214
• 278. Rear wheels………………………………………………… 214