JCB 214 to 4CX – 17 Operator Manual 9801-9197

Description

• Model List:
  • 214, 3CX – 14, 215, 3CX – 15, 215E, 3C – 15, 217, 3CX – 17, 214S, 4CX – 14, 215S, 4CX – 15, 217S, 4CX – 17

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Component List …………………………………………………………………………….3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….7
• 22. Safety Decals ………………………………………………………………………………….10
• 23. Safety Decal Recognition …………………………………………………………….. 11
• 24. Identifying Your Machine …………………………………………………………………..15
• 25. Machine Identification Plate ………………………………………………………….15
• 26. Component Identification Plates …………………………………………………….15
• 27. Operation
• 28. Introduction ……………………………………………………………………………………..19
• 29. Before Entering the Cab ……………………………………………………………………20
• 30. Entering and Leaving the Cab ……………………………………………………………21
• 31. Doors and Windows …………………………………………………………………………22
• 32. Opening and Closing the Doors …………………………………………………….22
• 33. Opening and Closing the Side Windows …………………………………………22
• 34. Opening and Closing the Rear Window ………………………………………….23
• 35. Seat Controls …………………………………………………………………………………..24
• 36. Electrical Options ………………………………………………………………………..25
• 37. Seat Belt …………………………………………………………………………………………26
• 38. Inertia Reel Seat Belt …………………………………………………………………..26
• 39. Cab Layout ……………………………………………………………………………………..27
• 40. Drive Controls, Switches and Instruments ……………………………………………28
• 41. Drive Controls ……………………………………………………………………………..28
• 42. Switches …………………………………………………………………………………….32
• 43. Instruments …………………………………………………………………………………39
• 44. TorqueLock …………………………………………………………………………………42
• 45. Extreme Cold Climate Heater Switch (Optional) ………………………………43
• 46. Air Conditioning and Heater Controls ……………………………………………..49
• 47. Operating Levers ……………………………………………………………………………..50
• 48. Loader Controls …………………………………………………………………………..50
• 49. Hydraulic Speed Control ……………………………………………………………….50
• 50. Loader Bucket …………………………………………………………………………….51
• 51. Stabilizer Controls ……………………………………………………………………….54
• 52. Backhoe Controls ………………………………………………………………………..56
• 53. Safety Equipment …………………………………………………………………………….66
• 54. Boom and Swing Locks ………………………………………………………………..66
• 55. Control Lever Locks (If Fitted) ……………………………………………………….68
• 56. Warning Beacon ………………………………………………………………………….69
• 57. Before Starting The Engine ……………………………………………………………….70
• 58. Starting The Engine ………………………………………………………………………….72
• 59. Preparing The Machine For Travel ……………………………………………………..74
• 60. Backhoe Attachments ………………………………………………………………….74
• 61. Tucked In Travel Position ……………………………………………………………..74
• 62. Central Protruding Travel Position ………………………………………………….75
• 63. Road Travel Position ……………………………………………………………………75
• 64. Site Travelling Position …………………………………………………………………76
• 65. Testing The Park Brake …………………………………………………………………….78
• 66. Getting The Machine Moving ……………………………………………………………..79
• 67. Operating Practices ……………………………………………………………………..79
• 68. Stopping and Parking the Machine ……………………………………………………..82
• 69. Working With The Machine ……………………………………………………………….84
• 70. Using The Attachments And Site Safety …………………………………………84
• 71. Working With The Loader ……………………………………………………………..86
• 72. Working With The Backhoe …………………………………………………………..88
• 73. Operating In Low And High Temperatures …………………………………………..98
• 74. Low Temperatures ……………………………………………………………………….98
• 75. High Temperatures ………………………………………………………………………98
• 76. Moving A Disabled Machine ………………………………………………………………99
• 77. Transporting The Machine ……………………………………………………………….100
• 78. Storage …………………………………………………………………………………………102
• 79. Storing the Machine ……………………………………………………………………102
• 80. Routine Maintenance
• 81. Service Requirements …………………………………………………………………….103
• 82. Introduction ……………………………………………………………………………….103
• 83. Owner-Operator Support …………………………………………………………….103
• 84. Service-Maintenance Agreements ……………………………………………….103
• 85. Initial Service and Inspection (100 Hours) ……………………………………..103
• 86. Obtaining Replacement Parts ………………………………………………………104
• 87. Health and Safety …………………………………………………………………………..105
• 88. Lubricants …………………………………………………………………………………105
• 89. Battery ……………………………………………………………………………………..107
• 90. First Aid – Electrolyte ………………………………………………………………….107
• 91. Service Schedules ………………………………………………………………………….109
• 92. Introduction ……………………………………………………………………………….109
• 93. How to Use the Service Schedules ………………………………………………109
• 94. Pre-start Cold Checks, Service Points and Fluid Levels ………………….109
• 95. Functional Test and Final Inspection ……………………………………………. 112
• 96. Fluids, Lubricants and Capacities …………………………………………………….. 114
• 97. Coolant Mixtures ………………………………………………………………………. 116
• 98. Cleaning the Machine …………………………………………………………………….. 117
• 99. Introduction ………………………………………………………………………………. 117
• 100. Preparing the Machine for Cleaning …………………………………………….. 117
• 101. Cleaning the Machine ………………………………………………………………… 118
• 102. Checking for Damage ……………………………………………………………………..121
• 103. Seat Belt ……………………………………………………………………………………….122
• 104. Checking the Seat Belt Condition and Security ………………………………122
• 105. ROPS-FOPS Structure ……………………………………………………………………123
• 106. Checking The ROPS-FOPS Structure …………………………………………..123
• 107. Loader Arm Safety Strut ………………………………………………………………….124
• 108. Installing …………………………………………………………………………………..124
• 109. Removing …………………………………………………………………………………125
• 110. Greasing ……………………………………………………………………………………….126
• 111. Loader Arms ……………………………………………………………………………..126
• 112. Backhoe and Quickhitch ……………………………………………………………..127
• 113. Front Axle (2 Wheel Drive Machines) ……………………………………………128
• 114. Front Axle (4 Wheel Drive Machines) ……………………………………………128
• 115. Front Axle (All Wheel Drive Machines) ………………………………………….129
• 116. Rear Axle (All Wheel Drive Machines) ………………………………………….129
• 117. Extending Dipper ……………………………………………………………………….130
• 118. Driveshafts ……………………………………………………………………………….130
• 119. Multi Purpose Bucket …………………………………………………………………131
• 120. Stabilizers (Centermount Machines) …………………………………………….131
• 121. Loader Quickhitch ……………………………………………………………………..131
• 122. Power Sideshift …………………………………………………………………………131
• 123. Kingpost …………………………………………………………………………………..132
• 124. Knuckle (if fitted) ………………………………………………………………………..132
• 125. Backhoe Quickhitch (Hydraulic) …………………………………………………..133
• 126. Access Panels ……………………………………………………………………………….134
• 127. Engine Cover …………………………………………………………………………….134
• 128. Front Grill ………………………………………………………………………………….135
• 129. Brakes ………………………………………………………………………………………….136
• 130. Park Brake Adjustment ……………………………………………………………….136
• 131. Checking the Foot Brake Fluid Level ……………………………………………136
• 132. Electrical System ……………………………………………………………………………137
• 133. Battery ……………………………………………………………………………………..137
• 134. Jump Starting The Engine …………………………………………………………..138
• 135. Fuses ……………………………………………………………………………………….140
• 136. Link Box Fuses ………………………………………………………………………….141
• 137. Relays ……………………………………………………………………………………..142
• 138. Engine ………………………………………………………………………………………….143
• 139. Checking the Oil Level ……………………………………………………………….143
• 140. Changing the Oil and Filter ………………………………………………………….143
• 141. Changing the Air Filter Elements ………………………………………………….146
• 142. Checking the Coolant …………………………………………………………………147
• 143. Changing the Coolant …………………………………………………………………148
• 144. Cleaning the Cab Heater Filter …………………………………………………….149
• 145. Front End Accessory Drive Belt …………………………………………………..150
• 146. Fuel System …………………………………………………………………………………..152
• 147. Types of Fuel …………………………………………………………………………….152
• 148. Filling the Tank ………………………………………………………………………….153
• 149. Draining the Water Separator and Engine Fuel Filter ………………………154
• 150. Changing the Water Separator Filter …………………………………………….154
• 151. Cleaning Water Sedimenter Pump ……………………………………………….155
• 152. Changing the Engine Fuel Filter Element ………………………………………156
• 153. Bleeding the System ………………………………………………………………….157
• 154. Hydraulic System ……………………………………………………………………………158
• 155. Checking the Fluid Level …………………………………………………………….158
• 156. Hydraulic Tank Cap ……………………………………………………………………159
• 157. Changing the Filter Element ………………………………………………………..159
• 158. Changing the Suction Strainer ……………………………………………………..161
• 159. Hydraulic Oil Cooler …………………………………………………………………..162
• 160. Hose Burst Protection Valve (if fitted) ………………………………………………..163
• 161. Checking Hose Burst Protection Valve ………………………………………….163
• 162. Lowering a Load ………………………………………………………………………..163
• 163. Transmission …………………………………………………………………………………165
• 164. Checking the Synchro Shuttle Oil Level ………………………………………..165
• 165. Changing the Synchro Shuttle Oil and Filter ………………………………….165
• 166. Checking the Powershift Transmission Oil Level ……………………………167
• 167. Changing the Powershift Oil and Filter ………………………………………….167
• 168. Tires and Wheels ……………………………………………………………………………169
• 169. Tire Inflation ………………………………………………………………………………169
• 170. Checking the Wheel Nut Torques …………………………………………………169
• 171. Axles …………………………………………………………………………………………….170
• 172. Front and Rear Axle (All Wheel Steer Machines) ……………………………170
• 173. Front and Rear Axle (Two Wheel Steer Machines) …………………………172
• 174. Wear Pads …………………………………………………………………………………….174
• 175. Extradig Dipper Wear Pads …………………………………………………………174
• 176. Stabilizer Legs (Sideshift Machines Only) ……………………………………..176
• 177. Windshield Washer …………………………………………………………………………177
• 178. Checking the Level …………………………………………………………………….177
• 179. Optional Attachments
• 180. Introduction ……………………………………………………………………………………179
• 181. Attachments For Your Machine ………………………………………………………..180
• 182. Quick Release Couplings ………………………………………………………………..181
• 183. Connecting and Disconnecting …………………………………………………….181
• 184. Venting Hydraulic Pressure ……………………………………………………………..183
• 185. Loader Quickhitch …………………………………………………………………………..184
• 186. Installing The Quickhitch Carriage ……………………………………………….184
• 187. Removing The Quickhitch Carriage ……………………………………………..185
• 188. Installing Loader Quickhitch Attachments ……………………………………..185
• 189. Removing Loader Quickhitch Attachments ……………………………………187
• 190. Backhoe Quickhitch (Mechanical Type) …………………………………………….189
• 191. Installing The Quickhitch …………………………………………………………….189
• 192. Removing The Quickhitch …………………………………………………………..190
• 193. Installing Backhoe Quickhitch Attachments ……………………………………190
• 194. Removing Backhoe Quickhitch Attachments ………………………………….191
• 195. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..193
• 196. Installing the Quickhitch ……………………………………………………………..193
• 197. Removing the Quickhitch ……………………………………………………………194
• 198. Installing Backhoe Quickhitch Attachments ……………………………………194
• 199. Removing Backhoe Quickhitch Attachments ………………………………….196
• 200. Directly Mounted Backhoe Attachments …………………………………………….198
• 201. Installing Directly Mounted Backhoe Attachments ………………………….198
• 202. Bucket – Forks Option ……………………………………………………………………..200
• 203. Safety and Control ……………………………………………………………………..200
• 204. Preparing the Forks for Use ………………………………………………………..200
• 205. Preparing For Road Travel ………………………………………………………….201
• 206. Preparing For Site Travel ……………………………………………………………201
• 207. Adjust The Fork Spacing …………………………………………………………….201
• 208. Daily Maintenance ……………………………………………………………………..201
• 209. Tool Carrier And Forks Option ………………………………………………………….202
• 210. Safety and Control ……………………………………………………………………..202
• 211. Preparing the Forks for Use ………………………………………………………..202
• 212. Adjust the Fork Spacing ……………………………………………………………..203
• 213. Preparing for Road Travel …………………………………………………………..203
• 214. Preparing for Site Travel ……………………………………………………………..203
• 215. Preparing for Bucket Operation ……………………………………………………203
• 216. Daily Maintenance ……………………………………………………………………..203
• 217. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..204
• 218. Connecting the Hand Held Tool ……………………………………………………204
• 219. Operating The Tool …………………………………………………………………….205
• 220. Disconnecting the Hand Held Tool ……………………………………………….205
• 221. Side Tip Shovel ……………………………………………………………………………..206
• 222. Safety Decals ……………………………………………………………………………206
• 223. Safety and Control ……………………………………………………………………..207
• 224. Side Tip Operation ……………………………………………………………………..207
• 225. Daily Maintenance ……………………………………………………………………..209
• 226. Specifications
• 227. Lifting Regulations …………………………………………………………………………. 211
• 228. Lifting Regulations …………………………………………………………………….. 211
• 229. Loader Performance ………………………………………………………………….. 211
• 230. Backhoe Bucket Weights And Dimensions ………………………………………..212
• 231. Standard Duty Buckets ……………………………………………………………….212
• 232. Heavy Duty Buckets …………………………………………………………………..212
• 233. Heavy Duty, High Capacity Buckets ……………………………………………..212
• 234. Excavator Quick Hitch ………………………………………………………………..212
• 235. Static Dimensions …………………………………………………………………………..213
• 236. 214, 3CX – 14 Machines ……………………………………………………………..213
• 237. 214S, 4CX – 14 Machines …………………………………………………………..214
• 238. 215, 3CX – 15 Machines ……………………………………………………………..215
• 239. 215S, 4CX – 15 Machines …………………………………………………………..216
• 240. 217, 3CX – 17 Machines ……………………………………………………………..217
• 241. 217S, 4CX – 17 Machines …………………………………………………………..218
• 242. SAE Lift Charts ………………………………………………………………………………220
• 243. 214, 214S, 3CX – 14, 4CX – 14 …………………………………………………….220
• 244. 215, 215S, 3CX – 15, 4CX – 15 …………………………………………………….222
• 245. 215E, 3C – 15 ……………………………………………………………………………224
• 246. 217, 217S, 3CX – 17, 4CX – 17 …………………………………………………….226
• 247. Tire Sizes And Pressures ………………………………………………………………..228
• 248. Front Wheels …………………………………………………………………………….228
• 249. Rear Wheels ……………………………………………………………………………..229
• 250. Front and Rear Wheels ………………………………………………………………230