JCB 2155, 2170 Fastrac Operator Manual 9801-1581

Description

• Model List:
  • 2155, 2170 Fastrac

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Models and Serial Numbers ………………………………………………1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Using the Machine …………………………………………………………………………1
• 13. Optional Equipment ……………………………………………………………………….1
• 14. The JCB Fastrac ………………………………………………………………………………..2
• 15. Safety First ……………………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. Safety Check List ……………………………………………………………………………….5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………..12
• 21. Safety Decals ………………………………………………………………………………….17
• 22. Safety Decal Recognition ……………………………………………………………..19
• 23. Identifying your Machine ……………………………………………………………………20
• 24. Serial Number Plate …………………………………………………………………….20
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..23
• 27. Before Entering the Cab ……………………………………………………………………24
• 28. Entering and Leaving the Cab – Doors and Windows …………………………….26
• 29. Opening and Closing the Doors …………………………………………………….26
• 30. Opening and Closing the Windows ………………………………………………..27
• 31. Cab Layout – 2155 and 2170 ……………………………………………………………..28
• 32. Controls ……………………………………………………………………………………..28
• 33. Cab Layout – 2155 Plus and 2170 Plus ……………………………………………….32
• 34. Controls ……………………………………………………………………………………..32
• 35. Seats ……………………………………………………………………………………………..35
• 36. Suspension Seat (Standard) …………………………………………………………35
• 37. Heated Suspension Seat (Optional) ……………………………………………….37
• 38. Seat Belts ……………………………………………………………………………………….39
• 39. Introduction …………………………………………………………………………………39
• 40. Fasten the Seat Belt …………………………………………………………………….39
• 41. Check the Seat Belt is Operating Correctly ……………………………………..39
• 42. Release the Seat Belt …………………………………………………………………..39
• 43. Drive Controls, Switches and Instruments ……………………………………………40
• 44. Steering Column Adjustment …………………………………………………………40
• 45. Front Console ……………………………………………………………………………..41
• 46. Steering Column Multi-Purpose Switch …………………………………………..42
• 47. Right Hand Switch Panel ………………………………………………………………43
• 48. Rear Switch Panel ……………………………………………………………………….44
• 49. Instrument Cluster ……………………………………………………………………….45
• 50. Warnings (Audible-Visual) …………………………………………………………….47
• 51. Warnings (Visual only) ………………………………………………………………….49
• 52. Instrument Cluster Programming …………………………………………………..51
• 53. System Error Codes …………………………………………………………………….58
• 54. Wheel Slip ………………………………………………………………………………….59
• 55. Air Conditioning and Heater Controls ……………………………………………..61
• 56. Cab Interior Light …………………………………………………………………………62
• 57. Safety Equipment …………………………………………………………………………….63
• 58. Transport Locks …………………………………………………………………………..63
• 59. Transport Lock – Plus Models ………………………………………………………..64
• 60. Before Starting the Engine …………………………………………………………………65
• 61. Starting the Engine …………………………………………………………………………..67
• 62. Normal Starting ……………………………………………………………………………67
• 63. Cold Starting ……………………………………………………………………………….68
• 64. Testing the Park Brake ……………………………………………………………………..69
• 65. Preparing for Travel ………………………………………………………………………….70
• 66. Before Travelling on Public Roads …………………………………………………70
• 67. Getting the Machine Moving ………………………………………………………….70
• 68. Travelling ………………………………………………………………………………………..71
• 69. Utilisation of Gears ………………………………………………………………………71
• 70. General Precautions …………………………………………………………………….78
• 71. Four Wheel Drive and Differential Lock …………………………………………..80
• 72. Field Speed Control ……………………………………………………………………..81
• 73. Four Wheel Steering (4WS) ………………………………………………………….82
• 74. Stopping and Parking the Machine ……………………………………………………..88
• 75. Anti-lock Braking System (ABS) (if fitted) ………………………………………..90
• 76. Using the Machine and Site Safety …………………………………………………….91
• 77. Safety Must Come First ………………………………………………………………..91
• 78. Operating Environment ……………………………………………………………………..93
• 79. Operating in High Temperatures ……………………………………………………93
• 80. Operating in Low Temperatures …………………………………………………….93
• 81. Working with your Machine ……………………………………………………………….95
• 82. Rear Electronic Linkage Control …………………………………………………….95
• 83. Rear 3-point Linkage Mechanical Connections and Adjustment ……….102
• 84. Front 3-point Linkage – Mechanical Connections and Adjustment …….105
• 85. External Hydraulics – Manual Spool Valve ……………………………………..107
• 86. External Hydraulics – Plus Models ……………………………………………….. 111
• 87. External Hydraulics – All Models ………………………………………………….. 115
• 88. Quick Release Couplings …………………………………………………………… 119
• 89. Drawbars and Hitches ………………………………………………………………..121
• 90. Connecting Trailer Brakes …………………………………………………………..129
• 91. Independent Power Take-off (PTO) ………………………………………………131
• 92. Automatic Trailer Coupling ………………………………………………………….143
• 93. Moving a Disabled Machine …………………………………………………………….145
• 94. General …………………………………………………………………………………….145
• 95. Limp Home Mode ………………………………………………………………………145
• 96. Preparation for Towing ……………………………………………………………….146
• 97. Transporting the Machine ………………………………………………………………..149
• 98. Routine Maintenance
• 99. Service Requirements …………………………………………………………………….151
• 100. Introduction ……………………………………………………………………………….151
• 101. Owner-Operator Support …………………………………………………………….151
• 102. Service-Maintenance Agreements ……………………………………………….151
• 103. Initial Service and Inspection (100 Hours) ……………………………………..151
• 104. Obtaining Replacement Parts ………………………………………………………152
• 105. Health and Safety …………………………………………………………………………..153
• 106. Lubricants …………………………………………………………………………………153
• 107. Battery ……………………………………………………………………………………..155
• 108. First Aid – Electrolyte ………………………………………………………………….155
• 109. Service Schedules ………………………………………………………………………….157
• 110. How to Use the Service Schedules ………………………………………………157
• 111. Service Schedule Tables …………………………………………………………….158
• 112. Fluid, Lubricants and Capacities ………………………………………………………164
• 113. Coolant Mixtures ……………………………………………………………………….165
• 114. Cleaning the Machine ……………………………………………………………………..166
• 115. Checking for Damage ……………………………………………………………………..167
• 116. Seat Belt ……………………………………………………………………………………….168
• 117. Checking the ROPS Structure ………………………………………………………….169
• 118. Engine Cover …………………………………………………………………………………170
• 119. Opening the Engine Cover ………………………………………………………….170
• 120. Closing the Engine Cover ……………………………………………………………170
• 121. Greasing ……………………………………………………………………………………….171
• 122. Propshafts and PTO Drive Shafts …………………………………………………171
• 123. Steering Swivels ………………………………………………………………………..173
• 124. Rear Anti-roll Bar Ball Joints ……………………………………………………….174
• 125. Rear Suspension Cylinder Pivots …………………………………………………175
• 126. Front 3-Point Linkage …………………………………………………………………176
• 127. Hydraulic Lift and 3-Point Linkage ………………………………………………..177
• 128. Rear PTO Drive Shaft Bearing …………………………………………………….177
• 129. Automatic Trailer Coupling (if fitted) ……………………………………………..178
• 130. Roller Drawbar (If fitted) ……………………………………………………………..179
• 131. Air Conditioning and Heater …………………………………………………………….180
• 132. Air Conditioning Filters ……………………………………………………………….180
• 133. Cleaning the Heater Filter …………………………………………………………..181
• 134. Brakes ………………………………………………………………………………………….182
• 135. Checking the Foot Brake Fluid Level ……………………………………………182
• 136. Checking the Trailer Air Tank ………………………………………………………183
• 137. Checking the Air Tank Warning Lights …………………………………………..184
• 138. Checking and Renewing Foot Brake Pads …………………………………….185
• 139. Checking the Park Brake Pads ……………………………………………………187
• 140. Electrical ……………………………………………………………………………………….188
• 141. Battery ……………………………………………………………………………………..188
• 142. Jump-starting the Engine ……………………………………………………………189
• 143. Checking the Beam Alignment …………………………………………………….191
• 144. Fuses ……………………………………………………………………………………….192
• 145. Relay Identification …………………………………………………………………….194
• 146. Engine ………………………………………………………………………………………….196
• 147. Changing the Air Filter Elements ………………………………………………….196
• 148. Checking the Oil Level ……………………………………………………………….198
• 149. Changing the Oil and Filter ………………………………………………………….199
• 150. Checking the Coolant Level ………………………………………………………..201
• 151. Draining and Refilling the Coolant ………………………………………………..202
• 152. Cleaning the Radiator and Coolers ………………………………………………204
• 153. Fan Belt ……………………………………………………………………………………205
• 154. Fuel System …………………………………………………………………………………..207
• 155. Types of Fuel …………………………………………………………………………….207
• 156. Advice ………………………………………………………………………………………208
• 157. Filling the Tank ………………………………………………………………………….208
• 158. Draining the Fuel Pre-Filter …………………………………………………………209
• 159. Changing the Fuel Pre-Filter Element …………………………………………..210
• 160. Changing the Fuel Filter Element ………………………………………………… 211
• 161. Bleeding the Fuel System …………………………………………………………..212
• 162. Hydraulic System ……………………………………………………………………………213
• 163. Checking the Fluid Level …………………………………………………………….213
• 164. Changing the Filter Element ………………………………………………………..214
• 165. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….215
• 166. Coupling Drains …………………………………………………………………………216
• 167. Transmission …………………………………………………………………………………217
• 168. Checking the Gearbox Oil Level …………………………………………………..217
• 169. Changing the Gearbox Oil and Suction Strainer …………………………….218
• 170. Changing the Transmission Oil Filter ……………………………………………220
• 171. Front PTO Transfer Gearbox (Optional) ………………………………………..221
• 172. Front Axle …………………………………………………………………………………222
• 173. Rear Axle – 2WS ………………………………………………………………………..224
• 174. Rear Axle – 4WS (Optional) …………………………………………………………226
• 175. Tyres and Wheels …………………………………………………………………………..229
• 176. General …………………………………………………………………………………….229
• 177. Tyre Inflation ……………………………………………………………………………..229
• 178. Checking Wheel Nut Torques ………………………………………………………230
• 179. Adjustable Track Width ……………………………………………………………….231
• 180. Lock Stops ………………………………………………………………………………..232
• 181. Checking and Adjusting the Wheel Alignment ……………………………….233
• 182. Fender Adjustment …………………………………………………………………….235
• 183. Windscreen Washer ……………………………………………………………………….236
• 184. Checking Fluid Level ………………………………………………………………….236
• 185. Automatic Trailer Coupling (Optional) ……………………………………………….237
• 186. Checking for Wear ……………………………………………………………………..237
• 187. Specification
• 188. Static Dimensions …………………………………………………………………………..238
• 189. Weights and Loads …………………………………………………………………………239
• 190. Unladen Weights ……………………………………………………………………….239
• 191. Load Capacities …………………………………………………………………………239
• 192. Laden Weights …………………………………………………………………………..240
• 193. Tyres …………………………………………………………………………………………….241
• 194. Pressures, Speeds and Loads …………………………………………………….241
• 195. Maximum Travel Speeds in all Gear Ratios ……………………………………….243
• 196. General Information ……………………………………………………………………243
• 197. Warranty
• 198. Machine Service Record Sheet ………………………………………………………..244
• 199. Registration Information 246