JCB 3170, 3200, 3230 Fastrac Operator Manual 9801-1561

Description

• Model List:
  • 3170, 3200, 3230 Fastrac

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………. i
• 3. The Operator Manual …………………………………………………………………….. i
• 4. Safety Warnings ……………………………………………………………………………. i
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Models and Serial Numbers ………………………………………………1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Using the Machine …………………………………………………………………………1
• 13. Optional Equipment ……………………………………………………………………….1
• 14. The JCB Fastrac ………………………………………………………………………………..2
• 15. Safety First ……………………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. Safety Check List ……………………………………………………………………………….5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..12
• 21. Safety Decals ………………………………………………………………………………….17
• 22. Safety Decal Recognition ……………………………………………………………..19
• 23. Identifying your Machine ……………………………………………………………………20
• 24. Serial Number Plate …………………………………………………………………….20
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..23
• 27. Before Entering the Cab ……………………………………………………………………24
• 28. Entering and Leaving the Cab – Doors and Windows …………………………….26
• 29. Opening and Closing the Doors …………………………………………………….26
• 30. Opening and Closing the Windows ………………………………………………..27
• 31. Cab Layout – 3170, 3200 and 3230 …………………………………………………….28
• 32. Controls ……………………………………………………………………………………..28
• 33. Cab Layout – All Plus Models …………………………………………………………….32
• 34. Controls ……………………………………………………………………………………..32
• 35. Seats ……………………………………………………………………………………………..34
• 36. Suspension Seat (Standard) …………………………………………………………34
• 37. Heated Suspension Seat (Optional) ……………………………………………….36
• 38. Seat Belts ……………………………………………………………………………………….38
• 39. Introduction …………………………………………………………………………………38
• 40. Fasten the Seat Belt …………………………………………………………………….38
• 41. Check the Seat Belt is Operating Correctly ……………………………………..38
• 42. Release the Seat Belt …………………………………………………………………..38
• 43. Drive Controls, Switches and Instruments ……………………………………………39
• 44. Steering Column Adjustment …………………………………………………………39
• 45. Front Switch Panel ………………………………………………………………………40
• 46. Steering Column Multi-Purpose Switch …………………………………………..42
• 47. Right Hand Side Switch Panel (3170, 3200 and 3230) ……………………..43
• 48. Right Hand Side Switch Panel (3170 Plus, 3200 Plus and 3230 Plus) ..44
• 49. Instruments …………………………………………………………………………………46
• 50. Warnings (Audible-Visual) …………………………………………………………….48
• 51. Warnings (Visual only) ………………………………………………………………….50
• 52. Instrument Cluster Programming …………………………………………………..53
• 53. System Error Codes …………………………………………………………………….60
• 54. Wheel Slip ………………………………………………………………………………….61
• 55. Air Conditioning and Heater Controls ……………………………………………..63
• 56. Cab Interior Light …………………………………………………………………………64
• 57. Auxiliary Sockets – All Plus Models ………………………………………………..65
• 58. Safety Equipment …………………………………………………………………………….66
• 59. Transport Locks – 3170, 3200 and 3230 ………………………………………….66
• 60. Transport Lock – Plus Models ………………………………………………………..67
• 61. Before Starting the Engine …………………………………………………………………68
• 62. Starting the Engine …………………………………………………………………………..69
• 63. Normal Starting (3170 and 3170 Plus) ……………………………………………69
• 64. Cold Starting (3170 and 3170 Plus) ……………………………………………….70
• 65. Normal Starting (3200, 3200 Plus, 3230 and 3230 Plus) …………………..71
• 66. Cold Starting (3200, 3200 Plus, 3230 and 3230 Plus) ………………………72
• 67. Testing the Parking Brake ………………………………………………………………….73
• 68. Preparing for Travel ………………………………………………………………………….74
• 69. Before Travelling on Public Roads …………………………………………………74
• 70. Getting the Machine Moving ………………………………………………………….74
• 71. Travelling ………………………………………………………………………………………..75
• 72. Utilisation of Gears ………………………………………………………………………75
• 73. Utilisation of Gears (continued) ……………………………………………………..77
• 74. Utilisation of Gears (continued) ……………………………………………………..79
• 75. General Precautions …………………………………………………………………….82
• 76. Four Wheel Drive and Differential Lock …………………………………………..84
• 77. Field speed Control ……………………………………………………………………..85
• 78. Stopping and Parking the Machine ……………………………………………………..86
• 79. Anti-lock Braking System (ABS) (if fitted) ………………………………………..88
• 80. Using the Machine and Site Safety …………………………………………………….89
• 81. Safety Must Come First ………………………………………………………………..89
• 82. Operating Environment ……………………………………………………………………..91
• 83. Operating in High Temperatures ……………………………………………………91
• 84. Operating in Low Temperatures …………………………………………………….91
• 85. Working with your Machine ……………………………………………………………….93
• 86. Rear Electronic Linkage Control …………………………………………………….93
• 87. Rear 3-point Linkage Mechanical Connections and Adjustment …………99
• 88. Front Electronic Linkage Control (Plus Models) ……………………………..102
• 89. Agricultural Front 3-point Linkage (optional) ………………………………….105
• 90. DIN 3 Front Hitch (optional) …………………………………………………………107
• 91. External Hydraulics – 3170, 3200, 3230 ………………………………………..108
• 92. External Hydraulics – Plus Models ……………………………………………….. 112
• 93. External Hydraulics – All Models ………………………………………………….. 114
• 94. Quick Release Couplings …………………………………………………………… 115
• 95. Drawbars and Hitches ……………………………………………………………….. 117
• 96. Connecting Trailer Brakes …………………………………………………………..127
• 97. Independent Power Take-off (PTO) ………………………………………………131
• 98. Automatic Trailer Coupling (Type 850 RB) …………………………………….144
• 99. Ladder Hitch ……………………………………………………………………………..146
• 100. Moving a Disabled Machine …………………………………………………………….148
• 101. General …………………………………………………………………………………….148
• 102. Limp Home Mode ………………………………………………………………………148
• 103. Preparation for Towing ……………………………………………………………….149
• 104. Transporting the Machine ………………………………………………………………..152
• 105. Routine Maintenance
• 106. Service Requirements …………………………………………………………………….155
• 107. Introduction ……………………………………………………………………………….155
• 108. Owner-Operator Support …………………………………………………………….155
• 109. Service-Maintenance Agreements ……………………………………………….155
• 110. Initial Service and Inspection (100 Hours) ……………………………………..155
• 111. Obtaining Replacement Parts ………………………………………………………156
• 112. Health and Safety …………………………………………………………………………..157
• 113. Lubricants …………………………………………………………………………………157
• 114. Battery ……………………………………………………………………………………..159
• 115. First Aid – Electrolyte ………………………………………………………………….159
• 116. Service Schedules ………………………………………………………………………….161
• 117. How to Use the Service Schedules ………………………………………………161
• 118. Service Schedule Tables …………………………………………………………….162
• 119. Fluid, Lubricants and Capacities ………………………………………………………168
• 120. Coolant Mixtures ……………………………………………………………………….168
• 121. Cleaning the Machine ……………………………………………………………………..170
• 122. Checking for Damage ……………………………………………………………………..171
• 123. Seat Belt ……………………………………………………………………………………….172
• 124. Checking the ROPS Structure ………………………………………………………….173
• 125. Bonnet ………………………………………………………………………………………….174
• 126. Opening the Bonnet …………………………………………………………………..174
• 127. Closing the Bonnet …………………………………………………………………….174
• 128. Greasing ……………………………………………………………………………………….176
• 129. Propshafts and PTO Drive Shafts …………………………………………………176
• 130. Front Axle Steering Swivels …………………………………………………………178
• 131. Agricultural Front 3-Point Linkage (Optional) …………………………………179
• 132. Steering Column Universal Joints ………………………………………………..180
• 133. Rear Anti-roll Bar Ball Joints ……………………………………………………….181
• 134. Rear Suspension Cylinder Pivots …………………………………………………182
• 135. Hydraulic Lift and 3-Point Linkage ………………………………………………..183
• 136. Rear PTO Drive Shaft Bearing …………………………………………………….183
• 137. Automatic Trailer Coupling (if fitted) ……………………………………………..184
• 138. Air Conditioning and Heater …………………………………………………………….185
• 139. Air Conditioning Filters ……………………………………………………………….185
• 140. Cleaning the Heater Filter …………………………………………………………..187
• 141. Adjusting the Compressor Belt (3170 and 3170 Plus only) ………………188
• 142. Brakes ………………………………………………………………………………………….189
• 143. Checking the Foot Brake Fluid Level (Non-ABS Machines) ……………..189
• 144. Checking the Trailer Air Tank ………………………………………………………190
• 145. Checking the Foot Brake Fluid Level (ABS Machines) ……………………191
• 146. Checking the Trailer Air Tank ………………………………………………………192
• 147. Checking the Air Tank Warning Lights …………………………………………..192
• 148. Checking and Renewing Foot Brake Pads …………………………………….193
• 149. Checking the Park Brake Pads ……………………………………………………195
• 150. Electrical ……………………………………………………………………………………….196
• 151. Battery ……………………………………………………………………………………..196
• 152. Jump-starting the Engine ……………………………………………………………197
• 153. Checking the Beam Alignment …………………………………………………….200
• 154. Fuses ……………………………………………………………………………………….201
• 155. Engine ………………………………………………………………………………………….204
• 156. Changing the Air Filter Elements ………………………………………………….204
• 157. Checking the Oil Level ……………………………………………………………….206
• 158. Changing the Oil and Filter (3170 and 3170 Plus) ………………………….207
• 159. Changing the Oil and Filter (3200 and Plus, 3230 and Plus) ……………209
• 160. Checking the Coolant Level ……………………………………………………….. 211
• 161. Draining and Refilling the Coolant ………………………………………………..212
• 162. Cleaning the Radiator and Coolers ………………………………………………214
• 163. Fan Belt ……………………………………………………………………………………215
• 164. Fuel System …………………………………………………………………………………..217
• 165. Types of Fuel …………………………………………………………………………….217
• 166. Advice ………………………………………………………………………………………218
• 167. Filling the Tank ………………………………………………………………………….218
• 168. Draining the Fuel Pre-Filter (3200, 3200 Plus, 3230, 3230 Plus) ………219
• 169. Changing the Fuel Pre-Filter (3170 & 3170 Plus) …………………………..220
• 170. Changing the Fuel Pre-Filter Element (3200 and Plus, 3230 and Plus) …..
• 171. 221
• 172. Draining the Fuel Filter (3170 & 3170 Plus) …………………………………..222
• 173. Changing the Fuel Filter Element (3170 and 3170 Plus) …………………223
• 174. Changing the Fuel Filter Element (3200 and Plus, 3230 and Plus) …..224
• 175. Bleeding the Fuel System (3170 & 3170 Plus) ……………………………….225
• 176. Bleeding the Fuel System (3200, 3200 Plus, 3230, 3230 Plus) ………..227
• 177. Hydraulic System ……………………………………………………………………………228
• 178. Checking the Fluid Level …………………………………………………………….228
• 179. Changing the Filter Element ………………………………………………………..229
• 180. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….230
• 181. Coupling Drains …………………………………………………………………………231
• 182. Transmission …………………………………………………………………………………232
• 183. Checking the Gearbox Oil Level …………………………………………………..232
• 184. Changing the Gearbox Oil and Suction Strainer …………………………….233
• 185. Changing the Transmission Oil Filter (3170 and Plus, 3200 and Plus) 235
• 186. Changing the Transmission Oil Filter (3230 and 3230 Plus) …………….236
• 187. Front PTO Transfer Gearbox (Optional) ………………………………………..237
• 188. Front Axle …………………………………………………………………………………238
• 189. Rear Axle ………………………………………………………………………………….240
• 190. Tyres and Wheels …………………………………………………………………………..242
• 191. General …………………………………………………………………………………….242
• 192. Tyre Inflation ……………………………………………………………………………..242
• 193. Checking Wheel Nut Torques ………………………………………………………243
• 194. Adjustable Track Width ……………………………………………………………….244
• 195. Lock Stops ………………………………………………………………………………..245
• 196. Checking and Adjusting the Front Wheel Alignment ……………………….246
• 197. Fender Adjustment …………………………………………………………………….247
• 198. Windscreen Washer ……………………………………………………………………….248
• 199. Checking Fluid Level ………………………………………………………………….248
• 200. Automatic Trailer Coupling (Optional) ……………………………………………….249
• 201. Checking for Wear ……………………………………………………………………..249
• 202. Specification
• 203. Static Dimensions …………………………………………………………………………..250
• 204. Dimensions ……………………………………………………………………………….250
• 205. Weights and Loads …………………………………………………………………………251
• 206. Unladen Weights ……………………………………………………………………….251
• 207. Load Capacities …………………………………………………………………………251
• 208. Laden Weights …………………………………………………………………………..252
• 209. Tyres …………………………………………………………………………………………….253
• 210. Pressures, Speeds and Loads …………………………………………………….253
• 211. Maximum Travel Speeds in all Gear Ratios ……………………………………….257
• 212. General Information ……………………………………………………………………257
• 213. 3170-3170 Plus, 80 kph on 495-70 R24 Tyres ……………………………….258
• 214. 3200-3200 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……258
• 215. 3200-3200 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……260
• 216. 3200-3200 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……261
• 217. 3200-3200 Plus, 80 kph, on 495-70 R24 Tyres ………………………………262
• 218. 3230-3230 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……263
• 219. 3230-3230 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……264
• 220. 3230-3230 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……265
• 221. 3230-3230 Plus, 80 kph, on 495-70 R24 Tyres ………………………………266
• 222. Warranty
• 223. Machine Service Record Sheet ………………………………………………………..268
• 224. Registration Information ………………………………………………………………….270