JCB 3CX, 4CX ECO Backhoe Loader Operator Manual 9821-1300

Description

• Model List:
  • 3CX, 4CX ECO Backhoe Loader

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. ix
• 3. The Operator Manual …………………………………………………………………… ix
• 4. Safety Warnings ………………………………………………………………………….. ix
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component List …………………………………………………………………………….2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Safety Labels …………………………………………………………………………………..13
• 22. Introduction …………………………………………………………………………………13
• 23. Safety Label Identification …………………………………………………………….14
• 24. Identifying Your Machine …………………………………………………………………..17
• 25. Machine Identification Plate ………………………………………………………….17
• 26. Component Identification Plates …………………………………………………….18
• 27. Transmission Identification Numbers ……………………………………………..19
• 28. ROPS-FOPS Certification plate ……………………………………………………..21
• 29. FOPS Data Plate …………………………………………………………………………21
• 30. Machine Security ……………………………………………………………………………..22
• 31. Introduction …………………………………………………………………………………22
• 32. JCB Plantguard …………………………………………………………………………..22
• 33. LiveLink ……………………………………………………………………………………..22
• 34. Construction Equipment Security And Registration Scheme (CESAR) .22
• 35. Operation
• 36. Introduction ……………………………………………………………………………………..23
• 37. Before Entering the Cab ……………………………………………………………………24
• 38. Entering and Leaving the Cab ……………………………………………………………25
• 39. Doors and Windows …………………………………………………………………………26
• 40. Opening and Closing the Door ………………………………………………………26
• 41. Opening and Closing the Side Windows …………………………………………26
• 42. Opening and Closing the Rear Window ………………………………………….27
• 43. Seat Controls …………………………………………………………………………………..29
• 44. Introduction …………………………………………………………………………………29
• 45. Standard Seat ……………………………………………………………………………..29
• 46. Electrical Options ………………………………………………………………………..31
• 47. Seat Belt …………………………………………………………………………………………32
• 48. Inertia Reel Seat Belt …………………………………………………………………..32
• 49. Visibility Aids ……………………………………………………………………………………33
• 50. Mirrors ……………………………………………………………………………………….33
• 51. Cab Layout (Manual Controls) ……………………………………………………………34
• 52. Component Key …………………………………………………………………………..35
• 53. Cab Layout (Easy Controls) ………………………………………………………………36
• 54. Component Key …………………………………………………………………………..37
• 55. Cab Layout (Advanced Easy Controls) ……………………………………………….38
• 56. Component Key …………………………………………………………………………..39
• 57. Drive Controls, Switches and Instruments ……………………………………………40
• 58. Drive Controls ……………………………………………………………………………..40
• 59. Switches …………………………………………………………………………………….47
• 60. Instruments …………………………………………………………………………………56
• 61. Hydraulic Flow Control (EcoDIG) …………………………………………………..61
• 62. TorqueLock (ECOLoad) ………………………………………………………………..64
• 63. Extreme Cold Climate Heater Switch (Optional) ………………………………65
• 64. Air Conditioning and Cab Heater Controls ………………………………………69
• 65. Operating Levers ……………………………………………………………………………..70
• 66. Introduction …………………………………………………………………………………70
• 67. Control Layouts …………………………………………………………………………..70
• 68. Loader Controls …………………………………………………………………………..71
• 69. Backhoe Controls ………………………………………………………………………..83
• 70. Stabiliser Controls ……………………………………………………………………..104
• 71. Auxiliary Controls ………………………………………………………………………106
• 72. Safety Equipment ………………………………………………………………………….. 112
• 73. Boom and Slew Locks ……………………………………………………………….. 112
• 74. Control Lever Locks (If Fitted) …………………………………………………….. 114
• 75. Overload Warning System (If Fitted) ……………………………………………. 115
• 76. Beacon ……………………………………………………………………………………. 116
• 77. Fire Extinguisher (If Fitted) …………………………………………………………. 117
• 78. Before Starting the Engine ………………………………………………………………. 118
• 79. Starting The Engine ………………………………………………………………………..120
• 80. Preparing The Machine For Travel ……………………………………………………122
• 81. Backhoe Attachments ………………………………………………………………..122
• 82. Tucked In Travel Position ……………………………………………………………122
• 83. Central Protruding Travel Position ………………………………………………..123
• 84. Road Travel Position ………………………………………………………………….123
• 85. Site Travel Position …………………………………………………………………….125
• 86. Getting The Machine Moving ……………………………………………………………127
• 87. Operating Practices ……………………………………………………………………127
• 88. Stopping and Parking the Machine ……………………………………………………130
• 89. Working With The Machine ……………………………………………………………..132
• 90. Operating Practices and Site Safety …………………………………………….132
• 91. Clothing and Safety Equipment ……………………………………………………132
• 92. Danger Zone …………………………………………………………………………….132
• 93. Log Moving-Handling ………………………………………………………………….132
• 94. Safety Practices ………………………………………………………………………..133
• 95. Working With The Loader ……………………………………………………………134
• 96. Working With The Backhoe …………………………………………………………138
• 97. Lifting (Object Handling) ……………………………………………………………..156
• 98. Getting the Machine Unstuck ………………………………………………………159
• 99. Operating Environment ……………………………………………………………………160
• 100. Operating in Low Temperatures …………………………………………………..160
• 101. Operating in High Temperatures ………………………………………………….160
• 102. Operating in Dusty or Sandy Areas ………………………………………………160
• 103. Operating in Coastal Regions ……………………………………………………..160
• 104. Operating on Wet or Soft Ground …………………………………………………160
• 105. Refuelling the Machine ……………………………………………………………………161
• 106. Low Fuel Levels ………………………………………………………………………..161
• 107. Filling the Tank ………………………………………………………………………….161
• 108. Moving A Disabled Machine …………………………………………………………….163
• 109. Towing and Retrieval ………………………………………………………………….163
• 110. Lowering a Load ………………………………………………………………………..165
• 111. Transporting The Machine ……………………………………………………………….166
• 112. Lifting A Machine ……………………………………………………………………………168
• 113. Storage of the Machine …………………………………………………………………..171
• 114. Introduction ……………………………………………………………………………….171
• 115. Storage Area …………………………………………………………………………….171
• 116. Prepare the Machine for Storage …………………………………………………171
• 117. Put the Machine into Storage ………………………………………………………171
• 118. During Storage ………………………………………………………………………….171
• 119. Take the Machine Out of Storage …………………………………………………172
• 120. Routine Maintenance
• 121. Service Requirements …………………………………………………………………….173
• 122. Introduction ……………………………………………………………………………….173
• 123. Owner-Operator Support …………………………………………………………….173
• 124. Service-Maintenance Agreements ……………………………………………….173
• 125. Initial Service and Inspection ……………………………………………………….173
• 126. Fit for Purpose Tests for Lifting Equipment …………………………………….174
• 127. Obtaining Replacement Parts ………………………………………………………174
• 128. Health and Safety …………………………………………………………………………..175
• 129. Lubricants …………………………………………………………………………………175
• 130. Battery ……………………………………………………………………………………..177
• 131. Service Schedules ………………………………………………………………………….179
• 132. Introduction ……………………………………………………………………………….179
• 133. How to Use the Service Schedules ………………………………………………179
• 134. Calendar Equivalents …………………………………………………………………179
• 135. Pre-start Cold Checks, Service Points and Fluid Levels ………………….180
• 136. Functional Test and Final Inspection …………………………………………….184
• 137. Fluids, Lubricants and Capacities ……………………………………………………..186
• 138. Coolant Mixtures ……………………………………………………………………….188
• 139. Fuels ………………………………………………………………………………………..189
• 140. Tools …………………………………………………………………………………………….192
• 141. Toolbox (If fitted) ………………………………………………………………………..192
• 142. Carrying Tools onto the Machine ………………………………………………….192
• 143. Prepare the Machine for Maintenance ………………………………………………193
• 144. Introduction ……………………………………………………………………………….193
• 145. How to Make the Machine Safe (Loader Arm Lowered) ………………….194
• 146. How to Make the Machine Safe (Loader Arm Lifted) ………………………194
• 147. Cleaning the Machine ……………………………………………………………………..196
• 148. Introduction ……………………………………………………………………………….196
• 149. Preparing the Machine for Cleaning ……………………………………………..196
• 150. Cleaning the Machine …………………………………………………………………197
• 151. Checking for Damage ……………………………………………………………………..200
• 152. Check the Machine Body and Structure ………………………………………..200
• 153. Check the Tyres ………………………………………………………………………..200
• 154. Check the Seat and Seat Belt ……………………………………………………..200
• 155. Check the Hydraulic Hoses and Fittings ……………………………………….200
• 156. Check the Electrical Circuits ………………………………………………………..201
• 157. Checking The ROPS-FOPS Structure …………………………………………..201
• 158. Greasing ……………………………………………………………………………………….203
• 159. Introduction ……………………………………………………………………………….203
• 160. Preparing the Machine for Greasing …………………………………………….203
• 161. Loader Arms ……………………………………………………………………………..204
• 162. Backhoe and Quickhitch ……………………………………………………………..205
• 163. Front Axle (2 Wheel Drive Machines) ……………………………………………206
• 164. Front Axle (4 Wheel Drive Machines) ……………………………………………206
• 165. Front Axle (All Wheel Drive Machines) ………………………………………….207
• 166. Rear Axle (All Wheel Drive Machines) ………………………………………….207
• 167. Extending Dipper ……………………………………………………………………….208
• 168. Driveshafts ……………………………………………………………………………….208
• 169. 6-in-1 Clamshovel ……………………………………………………………………..209
• 170. Stabilisers (Centremount Machines) …………………………………………….209
• 171. Loader Quickhitch ……………………………………………………………………..209
• 172. Power Sideshift …………………………………………………………………………209
• 173. Kingpost …………………………………………………………………………………..210
• 174. Knuckle (If Fitted) ………………………………………………………………………210
• 175. Backhoe Quickhitch (Hydraulic) ………………………………………………….. 211
• 176. Access Panels ……………………………………………………………………………….212
• 177. Introduction ……………………………………………………………………………….212
• 178. Engine Cover …………………………………………………………………………….212
• 179. Front Grille ………………………………………………………………………………..215
• 180. Heater and Air Conditioning …………………………………………………………….216
• 181. Cleaning the Cab Heater Fresh Air Filter ………………………………………216
• 182. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……217
• 183. Brakes ………………………………………………………………………………………….218
• 184. Park Brake ………………………………………………………………………………..218
• 185. Electrical System ……………………………………………………………………………220
• 186. Battery ……………………………………………………………………………………..220
• 187. Jump Starting The Engine …………………………………………………………..222
• 188. Fuses (Manual Controls) …………………………………………………………….223
• 189. Fuses (Easy Controls – Advanced Easy Controls) ………………………….224
• 190. Link Box Fuses ………………………………………………………………………….225
• 191. Relays (Manual Controls) ……………………………………………………………226
• 192. Relays (Easy Controls – Advanced Easy Controls) …………………………227
• 193. Engine ………………………………………………………………………………………….229
• 194. Oil and Filter ……………………………………………………………………………..229
• 195. Cooling System …………………………………………………………………………231
• 196. Front End Accessory Drive Belt …………………………………………………..233
• 197. Air Filter ……………………………………………………………………………………235
• 198. Fuel System …………………………………………………………………………………..236
• 199. Introduction ……………………………………………………………………………….236
• 200. Water Separator and Engine Fuel Filter ………………………………………..236
• 201. Bleeding the System ………………………………………………………………….241
• 202. Hydraulic System ……………………………………………………………………………242
• 203. Introduction ……………………………………………………………………………….242
• 204. Releasing the Hydraulic Pressure ………………………………………………..242
• 205. Hydraulic Tank Filler Cap ……………………………………………………………243
• 206. Oil and Filter ……………………………………………………………………………..244
• 207. Hose Burst Protection Valves (If fitted) ………………………………………….248
• 208. Transmission …………………………………………………………………………………249
• 209. Gearbox ……………………………………………………………………………………249
• 210. Axles (All Wheel Steer Machines) ………………………………………………..252
• 211. Axles (Two Wheel Steer Machines) ………………………………………………254
• 212. Tyres and Wheels …………………………………………………………………………..256
• 213. Tyre Inflation ……………………………………………………………………………..256
• 214. Wheel Nuts ……………………………………………………………………………….257
• 215. Wheel Alignment ……………………………………………………………………………258
• 216. Introduction ……………………………………………………………………………….258
• 217. Electronic Steer Mode Selector ……………………………………………………258
• 218. Wear Pads …………………………………………………………………………………….259
• 219. Extending Dipper Wear Pads ………………………………………………………259
• 220. Stabiliser Legs (Sideshift Machines Only) ……………………………………..261
• 221. Powered Sideshift …………………………………………………………………………..262
• 222. Chain Adjustment ………………………………………………………………………262
• 223. Windscreen Washer ……………………………………………………………………….263
• 224. Checking the Level …………………………………………………………………….263
• 225. Fire Extinguisher (if fitted) ………………………………………………………………..264
• 226. Checking the Fire Extinguisher ……………………………………………………264
• 227. Optional Attachments
• 228. Introduction ……………………………………………………………………………………265
• 229. Attachments For Your Machine ………………………………………………………..266
• 230. Connecting-Disconnecting Hydraulic Hoses ……………………………………….267
• 231. Introduction ……………………………………………………………………………….267
• 232. Connecting the Hydraulic Hoses ………………………………………………….267
• 233. Disconnecting the Hydraulic Hoses ………………………………………………268
• 234. Quick Release Couplings ……………………………………………………………269
• 235. Directly Mounted Backhoe Attachments …………………………………………….271
• 236. Installing Directly Mounted Backhoe Attachments ………………………….271
• 237. Auxiliary Attachment Operation (If Fitted) …………………………………………..272
• 238. Auxiliary Return Hose Options …………………………………………………….272
• 239. Loader Quickhitch (If Fitted) …………………………………………………………….273
• 240. Loader Quickhitch Carriage …………………………………………………………273
• 241. Loader Quickhitch Attachments ……………………………………………………275
• 242. Backhoe Quickhitch – Mechanical Type (If Fitted) ……………………………….280
• 243. Installing The Quickhitch …………………………………………………………….280
• 244. Removing The Quickhitch …………………………………………………………..281
• 245. Installing Backhoe Quickhitch Attachments ……………………………………281
• 246. Removing Backhoe Quickhitch Attachments ………………………………….282
• 247. Shovel – Forks (If Fitted) ………………………………………………………………….284
• 248. Safety and Control ……………………………………………………………………..284
• 249. Preparing the Forks for Use ………………………………………………………..284
• 250. Preparing For Road Travel ………………………………………………………….285
• 251. Preparing For Site Travel ……………………………………………………………285
• 252. Adjust The Fork Spacing …………………………………………………………….285
• 253. Daily Maintenance ……………………………………………………………………..285
• 254. Tool Carrier and Forks (If Fitted) ……………………………………………………….286
• 255. Safety and Control ……………………………………………………………………..286
• 256. Preparing the Forks for Use ………………………………………………………..286
• 257. Adjust the Fork Spacing ……………………………………………………………..287
• 258. Preparing for Road Travel …………………………………………………………..287
• 259. Preparing for Site Travel ……………………………………………………………..287
• 260. Preparing for Shovel Operation ……………………………………………………287
• 261. Daily Maintenance ……………………………………………………………………..287
• 262. Hammer (If Fitted) ………………………………………………………………………….288
• 263. Hammer Operation (Manual and Easy Control Machines) ……………….288
• 264. High and Low Flow Attachments (Advanced Easy Control Machines) .290
• 265. Changing the 1 inch (Diameter) Return Line Filter (If Fitted) ……………291
• 266. Bi-Directional and Hammer Circuits (If fitted) ……………………………………..292
• 267. Procedure …………………………………………………………………………………292
• 268. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………296
• 269. Connecting the Hand Held Tool ……………………………………………………296
• 270. Operating The Tool …………………………………………………………………….297
• 271. Disconnecting the Hand Held Tool ……………………………………………….297
• 272. Hose Reel (If fitted) …………………………………………………………………………298
• 273. Location on Machine ………………………………………………………………….298
• 274. Using the Hose Reel ………………………………………………………………….298
• 275. Side Tip Shovel (If Fitted) ………………………………………………………………..299
• 276. Safety Decals ……………………………………………………………………………299
• 277. Safety and Control ……………………………………………………………………..300
• 278. Side Tip Operation ……………………………………………………………………..300
• 279. Daily Maintenance ……………………………………………………………………..301
• 280. Work Platforms ………………………………………………………………………………302
• 281. Specifications
• 282. Lifting (Object Handling) Regulations and Safe Working Loads …………….303
• 283. Introduction ……………………………………………………………………………….303
• 284. Loader End ……………………………………………………………………………….304
• 285. Excavator End …………………………………………………………………………..306
• 286. 3CX – 4CX Backhoe Excavator Bucket Weights And Dimensions …………309
• 287. General Purpose Buckets (Standard Profile) – Bolt on Teeth ……………309
• 288. General Purpose Buckets (Deep Profile) – Bolt on Teeth …………………309
• 289. Heavy Duty Buckets (Standard Profile) – Bolt on Teeth ……………………310