Name: JCB 3CX Backhoe Loader Operator Manual 9821-9250
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Description

Model List:
- 3CX Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle ………………………………………………………………………………………………………………………………….. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Operator Protective Structure ………………………………………………………………………………………………. 12
33. Hydraulic Pump ………………………………………………………………………………………………………………….. 13
34. Safety Labels
35. General ……………………………………………………………………………………………………………………………… 14
36. Safety Label Identification ……………………………………………………………………………………………………. 14
37. Operator Station
38. Component Locations …………………………………………………………………………………………………………. 17
39. Interior Switches
40. Ignition Switch ……………………………………………………………………………………………………………………. 22
41. Multi-Purpose Switch ………………………………………………………………………………………………………….. 22
42. Cab Interior Light ……………………………………………………………………………………………………………….. 23
43. Console Switches
44. General ……………………………………………………………………………………………………………………………… 24
45. Road Lights ……………………………………………………………………………………………………………………….. 24
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 24
47. Front Work Lights ………………………………………………………………………………………………………………. 24
48. Rear Work Lights ……………………………………………………………………………………………………………….. 25
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 25
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 25
51. Beacon ……………………………………………………………………………………………………………………………… 25
52. Rear Window Wiper ……………………………………………………………………………………………………………. 25
53. Return To Dig Enable …………………………………………………………………………………………………………. 25
54. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 25
55. Hammer …………………………………………………………………………………………………………………………….. 26
56. Servo Isolator …………………………………………………………………………………………………………………….. 26
57. Operation
58. Introduction
59. General ……………………………………………………………………………………………………………………………… 27
60. Operating Safety
61. General ……………………………………………………………………………………………………………………………… 28
62. Worksite Safety ………………………………………………………………………………………………………………….. 30
63. Risk Assessment ……………………………………………………………………………………………………………….. 31
64. Walk-Around Inspection
65. General ……………………………………………………………………………………………………………………………… 33
66. Entering and Leaving the Operator Station
67. General ……………………………………………………………………………………………………………………………… 34
68. Doors
69. Operator Door ……………………………………………………………………………………………………………………. 36
70. Windows
71. Side Window ……………………………………………………………………………………………………………………… 37
72. Rear Window …………………………………………………………………………………………………………………….. 37
73. Battery Isolator
74. General ……………………………………………………………………………………………………………………………… 39
75. Before Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 40
77. Operator Seat
78. General ……………………………………………………………………………………………………………………………… 42
79. Suspension Seat ………………………………………………………………………………………………………………… 42
80. Seat Belt
81. General ……………………………………………………………………………………………………………………………… 44
82. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 44
83. Mirrors
84. General ……………………………………………………………………………………………………………………………… 46
85. Starting the Engine
86. General ……………………………………………………………………………………………………………………………… 47
87. Immobiliser ………………………………………………………………………………………………………………………… 48
88. Warming Up ………………………………………………………………………………………………………………………. 50
89. Stopping and Parking
90. General ……………………………………………………………………………………………………………………………… 52
91. Preparing for Travel
92. General ……………………………………………………………………………………………………………………………… 54
93. Preparing for Road Travel …………………………………………………………………………………………………… 54
94. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
95. Beacon ……………………………………………………………………………………………………………………………… 56
96. Safety Equipment
97. Boom Lock ………………………………………………………………………………………………………………………… 57
98. Slew Lock …………………………………………………………………………………………………………………………. 59
99. Drive Controls
100. Steering Wheel ………………………………………………………………………………………………………………….. 61
101. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
102. Hand Throttle Control …………………………………………………………………………………………………………. 61
103. Service Brake Pedal …………………………………………………………………………………………………………… 61
104. Park Brake ………………………………………………………………………………………………………………………… 62
105. Transmission Drive Lever ……………………………………………………………………………………………………. 62
106. Gear Lever ………………………………………………………………………………………………………………………… 63
107. Transmission Dump Switch …………………………………………………………………………………………………. 64
108. Instruments
109. Instrument Panel ………………………………………………………………………………………………………………… 65
110. Getting the Machine Moving
111. General ……………………………………………………………………………………………………………………………… 73
112. Slopes
113. General ……………………………………………………………………………………………………………………………… 75
114. Driving on Slopes ………………………………………………………………………………………………………………. 75
115. Driving the Machine
116. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 76
117. Operating Levers-Pedals
118. General ……………………………………………………………………………………………………………………………… 77
119. Control Layouts ………………………………………………………………………………………………………………….. 77
120. Loader Controls …………………………………………………………………………………………………………………. 77
121. Excavator End Controls ………………………………………………………………………………………………………. 81
122. Stabiliser Controls ………………………………………………………………………………………………………………. 97
123. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 99
124. Lifting and Loading
125. General ……………………………………………………………………………………………………………………………. 100
126. Working with the Loader
127. General ……………………………………………………………………………………………………………………………. 101
128. Filling the Shovel ……………………………………………………………………………………………………………… 102
129. Loading a Truck ……………………………………………………………………………………………………………….. 103
130. Working with the Excavator End
131. General ……………………………………………………………………………………………………………………………. 104
132. Preparing to Use the Excavator End …………………………………………………………………………………… 104
133. Digging ……………………………………………………………………………………………………………………………. 105
134. Extending Dipper ……………………………………………………………………………………………………………… 106
135. Heating, Ventilating and Air-Conditioning (HVAC)
136. Air-Conditioning Controls …………………………………………………………………………………………………… 110
137. Face Level Fan ………………………………………………………………………………………………………………… 111
138. Power Sockets
139. Auxiliary Power Socket ……………………………………………………………………………………………………… 112
140. Radio
141. General ……………………………………………………………………………………………………………………………. 113
142. Fire Extinguisher
143. General ……………………………………………………………………………………………………………………………. 114
144. Moving a Disabled Machine
145. General ……………………………………………………………………………………………………………………………. 115
146. Getting the Machine Unstuck …………………………………………………………………………………………….. 115
147. Jump-Starting the Engine ………………………………………………………………………………………………….. 115
148. Retrieval ………………………………………………………………………………………………………………………….. 116
149. Loader Arm (Emergency Operation) …………………………………………………………………………………… 118
150. Excavator End (Emergency Operation) ……………………………………………………………………………….. 118
151. Lifting the Machine
152. General ……………………………………………………………………………………………………………………………. 119
153. Transporting the Machine
154. General ……………………………………………………………………………………………………………………………. 123
155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 123
156. Operating Environment
157. General ……………………………………………………………………………………………………………………………. 125
158. Operating in Low Temperatures …………………………………………………………………………………………. 125
159. Operating in High Temperatures …………………………………………………………………………………………. 125
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 127
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 127
163. Filling the Tank …………………………………………………………………………………………………………………. 127
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 129
167. Attachments for your Machine ……………………………………………………………………………………………. 129
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 130
169. Direct-Mounted Attachments
170. General ……………………………………………………………………………………………………………………………. 134
171. Quickhitch
172. General ……………………………………………………………………………………………………………………………. 136
173. Excavator End Quickhitch ………………………………………………………………………………………………….. 136
174. Auxiliary Circuits
175. General ……………………………………………………………………………………………………………………………. 141
176. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 141
177. Hose Reel
178. General ……………………………………………………………………………………………………………………………. 143
179. Work Platforms
180. General ……………………………………………………………………………………………………………………………. 145
181. Hammer
182. General ……………………………………………………………………………………………………………………………. 146
183. Preservation and Storage
184. Cleaning
185. General ……………………………………………………………………………………………………………………………. 147
186. Preparation ………………………………………………………………………………………………………………………. 148
187. Checking For Damage
188. General ……………………………………………………………………………………………………………………………. 149
189. Storage
190. General ……………………………………………………………………………………………………………………………. 150
191. Put into Storage ……………………………………………………………………………………………………………….. 150
192. During Storage …………………………………………………………………………………………………………………. 150
193. Take out of Storage ………………………………………………………………………………………………………….. 151
194. Security
195. General ……………………………………………………………………………………………………………………………. 152
196. JCB Plantguard ………………………………………………………………………………………………………………… 152
197. LiveLink …………………………………………………………………………………………………………………………… 152
198. Maintenance
199. Introduction
200. General ……………………………………………………………………………………………………………………………. 153
201. Owner-Operator Support ……………………………………………………………………………………………………. 153
202. Service-Maintenance Agreements ………………………………………………………………………………………. 154
203. Initial Service and Inspection ……………………………………………………………………………………………… 154
204. Obtaining Spare Parts ………………………………………………………………………………………………………. 154
205. Maintenance Safety
206. General ……………………………………………………………………………………………………………………………. 155
207. Fluids and Lubricants ……………………………………………………………………………………………………….. 156
208. Maintenance Schedules
209. General ……………………………………………………………………………………………………………………………. 160
210. How to Use the Maintenance Schedules …………………………………………………………………………….. 160
211. Maintenance Intervals ……………………………………………………………………………………………………….. 160
212. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
213. Functional Tests and Final Inspection …………………………………………………………………………………. 163
214. Maintenance Positions
215. General ……………………………………………………………………………………………………………………………. 166
216. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 166
217. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 166
218. Service Points
219. General ……………………………………………………………………………………………………………………………. 169
220. Access Apertures
221. General ……………………………………………………………………………………………………………………………. 171
222. Engine Compartment Cover ………………………………………………………………………………………………. 171
223. Front Grille ………………………………………………………………………………………………………………………. 174
224. Tools
225. General ……………………………………………………………………………………………………………………………. 175
226. Toolbox ……………………………………………………………………………………………………………………………. 175
227. Lubrication
228. General ……………………………………………………………………………………………………………………………. 176
229. Preparation ………………………………………………………………………………………………………………………. 176
230. Attachments
231. General …………………………………………………………………………………………………………………………… 177
232. Body and Framework
233. General …………………………………………………………………………………………………………………………… 179
234. Kingpost ………………………………………………………………………………………………………………………….. 181
235. Loader Arm
236. General …………………………………………………………………………………………………………………………… 182
237. Excavator End
238. Lubricate ………………………………………………………………………………………………………………………….. 183
239. Extending Dipper ……………………………………………………………………………………………………………… 183
240. Stabilisers
241. General …………………………………………………………………………………………………………………………… 185
242. Operator Station
243. General …………………………………………………………………………………………………………………………… 186
244. Operator Protective Structure …………………………………………………………………………………………….. 186
245. Seat ………………………………………………………………………………………………………………………………… 187
246. Seat Belt …………………………………………………………………………………………………………………………. 187
247. Controls …………………………………………………………………………………………………………………………… 188
248. Heating, Ventilating and Air-Conditioning (HVAC)
249. Air-Conditioning ……………………………………………………………………………………………………………….. 189
250. Engine
251. General …………………………………………………………………………………………………………………………… 191
252. Oil …………………………………………………………………………………………………………………………………… 191
253. Drive Belt ………………………………………………………………………………………………………………………… 194
254. Air Filter
255. General …………………………………………………………………………………………………………………………… 196
256. Fuel System
257. General …………………………………………………………………………………………………………………………… 198
258. Fuel Filter ………………………………………………………………………………………………………………………… 198
259. Engine Fuel Filter …………………………………………………………………………………………………………….. 199
260. Water Separator ………………………………………………………………………………………………………………. 200
261. Cooling System
262. General ………………………………………………………………………………………………………..