JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-1400
  • Number of Pages: 304
  • Size: 29.5MB
  • Format: PDF

Description

  • Model List:

    • 3CX Compact Backhoe Loader
  • 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cross References ………………………………………………………………………………………………………………… 1
  • 8. Location of Manual ………………………………………………………………………………………………………………. 2
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
  • 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 25. Main Component Locations …………………………………………………………………………………………………… 9
  • 26. Product and Component Identification
  • 27. Machine …………………………………………………………………………………………………………………………….. 10
  • 28. Engine ………………………………………………………………………………………………………………………………. 10
  • 29. Axle(s) ………………………………………………………………………………………………………………………………. 11
  • 30. Operator Protective Structure ………………………………………………………………………………………………. 11
  • 31. Safety Labels
  • 32. General ……………………………………………………………………………………………………………………………… 13
  • 33. Safety Label Identification ……………………………………………………………………………………………………. 14
  • 34. Operator Station
  • 35. Component Locations …………………………………………………………………………………………………………. 17
  • 36. Interior Switches
  • 37. Ignition Switch ……………………………………………………………………………………………………………………. 19
  • 38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
  • 39. Cab Interior Light ……………………………………………………………………………………………………………….. 20
  • 40. Console Switches
  • 41. General ……………………………………………………………………………………………………………………………… 22
  • 42. Road Lights ……………………………………………………………………………………………………………………….. 22
  • 43. Rear Fog Lights …………………………………………………………………………………………………………………. 22
  • 44. Hazard Warning Lights ……………………………………………………………………………………………………….. 22
  • 45. Front Work Lights ………………………………………………………………………………………………………………. 23
  • 46. Rear Work Lights ……………………………………………………………………………………………………………….. 23
  • 47. Boom Work Light ……………………………………………………………………………………………………………….. 23
  • 48. Smooth Ride System (SRS) ………………………………………………………………………………………………… 23
  • 49. Rear Horn …………………………………………………………………………………………………………………………. 23
  • 50. Beacon ……………………………………………………………………………………………………………………………… 23
  • 51. Lifting Warning System ……………………………………………………………………………………………………….. 24
  • 52. Loader Quickhitch ………………………………………………………………………………………………………………. 24
  • 53. Excavator End Quickhitch ……………………………………………………………………………………………………. 24
  • 54. ISO-SAE Changeover Switch ………………………………………………………………………………………………. 24
  • 55. Kingpost Clamp ………………………………………………………………………………………………………………….. 24
  • 56. Rear Window Wiper ……………………………………………………………………………………………………………. 24
  • 57. Loader Auxiliary Control ……………………………………………………………………………………………………… 25
  • 58. Hydraulic Flow Control ……………………………………………………………………………………………………….. 25
  • 59. Return To Dig Enable …………………………………………………………………………………………………………. 25
  • 60. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 25
  • 61. Hammer …………………………………………………………………………………………………………………………….. 25
  • 62. Gear Change …………………………………………………………………………………………………………………….. 25
  • 63. Steer Mode ……………………………………………………………………………………………………………………….. 26
  • 64. Servo Isolator …………………………………………………………………………………………………………………….. 26
  • 65. Dust Supression …………………………………………………………………………………………………………………. 26
  • 66. Operation
  • 67. Introduction
  • 68. General ……………………………………………………………………………………………………………………………… 27
  • 69. Operating Safety
  • 70. General ……………………………………………………………………………………………………………………………… 28
  • 71. Worksite Safety ………………………………………………………………………………………………………………….. 30
  • 72. Risk Assessment ……………………………………………………………………………………………………………….. 31
  • 73. Walk-Around Inspection
  • 74. General ……………………………………………………………………………………………………………………………… 33
  • 75. Entering and Leaving the Operator Station
  • 76. General ……………………………………………………………………………………………………………………………… 34
  • 77. Doors
  • 78. Operator Door ……………………………………………………………………………………………………………………. 35
  • 79. Windows
  • 80. Side Window ……………………………………………………………………………………………………………………… 38
  • 81. Rear Window …………………………………………………………………………………………………………………….. 39
  • 82. Battery Isolator
  • 83. General ……………………………………………………………………………………………………………………………… 41
  • 84. Before Starting the Engine
  • 85. General ……………………………………………………………………………………………………………………………… 42
  • 86. Operator Seat
  • 87. General ……………………………………………………………………………………………………………………………… 44
  • 88. Suspension Seat ………………………………………………………………………………………………………………… 44
  • 89. Seat Belt
  • 90. General ……………………………………………………………………………………………………………………………… 46
  • 91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
  • 92. Mirrors
  • 93. General ……………………………………………………………………………………………………………………………… 48
  • 94. Visual Aids
  • 95. General ……………………………………………………………………………………………………………………………… 49
  • 96. Starting the Engine
  • 97. General ……………………………………………………………………………………………………………………………… 51
  • 98. Warming Up ………………………………………………………………………………………………………………………. 52
  • 99. Immobiliser ………………………………………………………………………………………………………………………… 52
  • 100. Stopping and Parking
  • 101. General ……………………………………………………………………………………………………………………………… 56
  • 102. Preparing for Travel
  • 103. General ……………………………………………………………………………………………………………………………… 58
  • 104. Preparing for Road Travel …………………………………………………………………………………………………… 59
  • 105. Preparing for Worksite Travel ………………………………………………………………………………………………. 60
  • 106. Beacon ……………………………………………………………………………………………………………………………… 61
  • 107. Safety Equipment
  • 108. Boom Lock ………………………………………………………………………………………………………………………… 62
  • 109. Slew Lock …………………………………………………………………………………………………………………………. 63
  • 110. Drive Controls
  • 111. Steering Wheel ………………………………………………………………………………………………………………….. 65
  • 112. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
  • 113. Hand Throttle Control …………………………………………………………………………………………………………. 65
  • 114. Service Brake Pedal …………………………………………………………………………………………………………… 65
  • 115. Park Brake ………………………………………………………………………………………………………………………… 66
  • 116. Transmission Drive Lever ……………………………………………………………………………………………………. 66
  • 117. Steer Mode Control ……………………………………………………………………………………………………………. 67
  • 118. Instruments
  • 119. Instrument Panel ………………………………………………………………………………………………………………… 70
  • 120. Getting the Machine Moving
  • 121. General ……………………………………………………………………………………………………………………………… 78
  • 122. Slopes
  • 123. General ……………………………………………………………………………………………………………………………… 80
  • 124. Driving on Slopes ………………………………………………………………………………………………………………. 80
  • 125. Driving the Machine
  • 126. General ……………………………………………………………………………………………………………………………… 81
  • 127. Steer Modes ………………………………………………………………………………………………………………………. 81
  • 128. Towing Other Equipment …………………………………………………………………………………………………….. 82
  • 129. Operating Levers-Pedals
  • 130. General ……………………………………………………………………………………………………………………………… 89
  • 131. Control Layouts ………………………………………………………………………………………………………………….. 89
  • 132. Loader Controls …………………………………………………………………………………………………………………. 89
  • 133. Excavator End Controls ………………………………………………………………………………………………………. 98
  • 134. Stabiliser Controls …………………………………………………………………………………………………………….. 103
  • 135. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 105
  • 136. Lifting and Loading
  • 137. General ……………………………………………………………………………………………………………………………. 110
  • 138. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 110
  • 139. Load Charts …………………………………………………………………………………………………………………….. 111
  • 140. Lifting Warning System ……………………………………………………………………………………………………… 114
  • 141. Working with the Loader
  • 142. General ……………………………………………………………………………………………………………………………. 116
  • 143. Filling the Shovel ……………………………………………………………………………………………………………… 116
  • 144. Loading a Truck ……………………………………………………………………………………………………………….. 117
  • 145. Working with the Excavator End
  • 146. General ……………………………………………………………………………………………………………………………. 119
  • 147. Preparing to Use the Excavator End …………………………………………………………………………………… 119
  • 148. Lifting With the Excavator End …………………………………………………………………………………………… 120
  • 149. Digging ……………………………………………………………………………………………………………………………. 120
  • 150. Extending Dipper ……………………………………………………………………………………………………………… 121
  • 151. Heating, Ventilating and Air-Conditioning (HVAC)
  • 152. Air-Conditioning Controls …………………………………………………………………………………………………… 124
  • 153. Face Level Fan ………………………………………………………………………………………………………………… 125
  • 154. Power Sockets
  • 155. Auxiliary Power Socket ……………………………………………………………………………………………………… 126
  • 156. Radio
  • 157. General ……………………………………………………………………………………………………………………………. 127
  • 158. Fire Extinguisher
  • 159. General ……………………………………………………………………………………………………………………………. 128
  • 160. Moving a Disabled Machine
  • 161. Getting the Machine Unstuck …………………………………………………………………………………………….. 129
  • 162. Jump-Starting the Engine ………………………………………………………………………………………………….. 129
  • 163. Retrieval ………………………………………………………………………………………………………………………….. 130
  • 164. Loader Arm (Emergency Operation) …………………………………………………………………………………… 131
  • 165. Excavator End (Emergency Operation) ……………………………………………………………………………….. 132
  • 166. Lifting the Machine
  • 167. General ……………………………………………………………………………………………………………………………. 133
  • 168. Transporting the Machine
  • 169. General ……………………………………………………………………………………………………………………………. 136
  • 170. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 136
  • 171. Operating Environment
  • 172. General ……………………………………………………………………………………………………………………………. 138
  • 173. Operating in Low Temperatures …………………………………………………………………………………………. 138
  • 174. Operating in High Temperatures …………………………………………………………………………………………. 138
  • 175. Refuelling
  • 176. General ……………………………………………………………………………………………………………………………. 140
  • 177. Low Fuel Levels ……………………………………………………………………………………………………………….. 140
  • 178. Filling the Tank …………………………………………………………………………………………………………………. 140
  • 179. Attachments
  • 180. Working with Attachments
  • 181. Introduction ………………………………………………………………………………………………………………………. 143
  • 182. Attachments for your Machine ……………………………………………………………………………………………. 143
  • 183. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 144
  • 184. Direct-Mounted Attachments
  • 185. General ……………………………………………………………………………………………………………………………. 148
  • 186. Quickhitch
  • 187. General ……………………………………………………………………………………………………………………………. 149
  • 188. Loader Quickhitch …………………………………………………………………………………………………………….. 149
  • 189. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 153
  • 190. Excavator End Quickhitch ………………………………………………………………………………………………….. 155
  • 191. Auxiliary Circuits
  • 192. General ……………………………………………………………………………………………………………………………. 163
  • 193. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 163
  • 194. Bi-directional Circuits ………………………………………………………………………………………………………… 164
  • 195. Shovels
  • 196. Street Pads ……………………………………………………………………………………………………………………… 166
  • 197. Side-Shift Carriage
  • 198. General ……………………………………………………………………………………………………………………………. 167
  • 199. Hose Reel
  • 200. General ……………………………………………………………………………………………………………………………. 170
  • 201. Work Platforms
  • 202. General ……………………………………………………………………………………………………………………………. 172
  • 203. Hammer
  • 204. General ……………………………………………………………………………………………………………………………. 173
  • 205. Preservation and Storage
  • 206. Cleaning
  • 207. General ……………………………………………………………………………………………………………………………. 175
  • 208. Preparation ………………………………………………………………………………………………………………………. 176
  • 209. Checking For Damage
  • 210. General ……………………………………………………………………………………………………………………………. 177
  • 211. Storage
  • 212. General ……………………………………………………………………………………………………………………………. 178
  • 213. Put into Storage ……………………………………………………………………………………………………………….. 178
  • 214. During Storage …………………………………………………………………………………………………………………. 178
  • 215. Take out of Storage ………………………………………………………………………………………………………….. 179
  • 216. Security
  • 217. General ……………………………………………………………………………………………………………………………. 180
  • 218. JCB Plantguard ………………………………………………………………………………………………………………… 180
  • 219. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 180
  • 220. LiveLink …………………………………………………………………………………………………………………………… 180
  • 221. Maintenance
  • 222. Introduction
  • 223. General ……………………………………………………………………………………………………………………………. 181
  • 224. Owner-Operator Support ……………………………………………………………………………………………………. 181
  • 225. Service-Maintenance Agreements ………………………………………………………………………………………. 182
  • 226. Initial Service and Inspection ……………………………………………………………………………………………… 182
  • 227. Obtaining Spare Parts ………………………………………………………………………………………………………. 182
  • 228. Maintenance Safety
  • 229. General ……………………………………………………………………………………………………………………………. 183
  • 230. Fluids and Lubricants ……………………………………………………………………………………………………….. 184
  • 231. Maintenance Schedules
  • 232. General ……………………………………………………………………………………………………………………………. 188
  • 233. How to Use the Maintenance Schedules …………………………………………………………………………….. 188
  • 234. Maintenance Intervals ……………………………………………………………………………………………………….. 188
  • 235. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 189
  • 236. Functional Tests and Final Inspection …………………………………………………………………………………. 191
  • 237. Maintenance Positions
  • 238. General ……………………………………………………………………………………………………………………………. 193
  • 239. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 193
  • 240. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 193
  • 241. Service Points
  • 242. General ……………………………………………………………………………………………………………………………. 196
  • 243. Access Apertures
  • 244. General ……………………………………………………………………………………………………………………………. 198
  • 245. Engine Compartment Cover ………………………………………………………………………………………………. 198
  • 246. Front Grille ………………………………………………………………………………………………………………………. 201
  • 247. Tools
  • 248. General ……………………………………………………………………………………………………………………………. 203
  • 249. Toolbox ……………………………………………………………………………………………………………………………. 203
  • 250. Lubrication
  • 251. General ……………………………………………………………………………………………………………………………. 204
  • 252. Preparation ………………………………………………………………………………………………………………………. 204
  • 253. Attachments
  • 254. General …………………………………………………………………………………………………………………………… 205
  • 255. Body and Framework
  • 256. General …………………………………………………………………………………………………………………………… 206
  • 257. Kingpost ………………………………………………………………………………………………………………………….. 208
  • 258. Loader Arm
  • 259. General ………………………………………………………………………
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