JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050

Description

• Model List:
  • 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component List …………………………………………………………………………….2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Identifying Your Machine …………………………………………………………………..13
• 22. Machine Identification Plate ………………………………………………………….13
• 23. Component Identification Plates …………………………………………………….13
• 24. Transmission Identification Numbers ……………………………………………..14
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..15
• 27. Before Entering the Cab ……………………………………………………………………16
• 28. Entering and Leaving the Cab ……………………………………………………………17
• 29. Doors and Windows …………………………………………………………………………18
• 30. Opening and Closing the Door ………………………………………………………18
• 31. Opening and Closing the Side Windows …………………………………………18
• 32. Opening and Closing the Rear Window ………………………………………….19
• 33. Seat Controls …………………………………………………………………………………..20
• 34. Introduction …………………………………………………………………………………20
• 35. Seat Options ……………………………………………………………………………….21
• 36. Seat Belt …………………………………………………………………………………………23
• 37. Static Seat Belt ……………………………………………………………………………23
• 38. Cab Layout ……………………………………………………………………………………..24
• 39. Component Key …………………………………………………………………………..25
• 40. Drive Controls, Switches and Instruments ……………………………………………26
• 41. Drive Controls ……………………………………………………………………………..26
• 42. Instruments …………………………………………………………………………………35
• 43. Air-Conditioning (if fitted) …………………………………………………………………..39
• 44. General ………………………………………………………………………………………39
• 45. Air-Conditioning Controls ……………………………………………………………..39
• 46. Operating Levers ……………………………………………………………………………..40
• 47. Introduction …………………………………………………………………………………40
• 48. Control Layouts …………………………………………………………………………..40
• 49. Loader Controls …………………………………………………………………………..41
• 50. Excavator Controls ………………………………………………………………………44
• 51. Stabiliser Controls ……………………………………………………………………….49
• 52. Auxiliary Controls ………………………………………………………………………..53
• 53. Safety Equipment …………………………………………………………………………….54
• 54. Boom and Slew Locks ………………………………………………………………….54
• 55. Beacon ………………………………………………………………………………………56
• 56. Before Starting the Engine …………………………………………………………………57
• 57. Starting The Engine ………………………………………………………………………….59
• 58. Warming Up ………………………………………………………………………………..60
• 59. Preparing The Machine For Travel ……………………………………………………..61
• 60. Backhoe Attachments ………………………………………………………………….61
• 61. Tucked In Travel Position ……………………………………………………………..61
• 62. Central Protruding Travel Position ………………………………………………….62
• 63. Road Travel Position ……………………………………………………………………62
• 64. Site Travel Position ………………………………………………………………………63
• 65. Getting The Machine Moving ……………………………………………………………..65
• 66. Operating Practices ……………………………………………………………………..65
• 67. Stopping and Parking the Machine ……………………………………………………..67
• 68. Working With The Machine ……………………………………………………………….69
• 69. Operating Practices and Site Safety ………………………………………………69
• 70. Clothing and Safety Equipment ……………………………………………………..69
• 71. Danger Zone ………………………………………………………………………………69
• 72. Log Moving-Handling ……………………………………………………………………69
• 73. Safety Practices ………………………………………………………………………….70
• 74. Working With The Loader ……………………………………………………………..71
• 75. Working With The Excavator …………………………………………………………79
• 76. Lifting (Object Handling) ……………………………………………………………….87
• 77. Getting the Machine Unstuck ………………………………………………………..88
• 78. Operating Environment ……………………………………………………………………..89
• 79. Operating in Low Temperatures …………………………………………………….89
• 80. Operating in High Temperatures ……………………………………………………89
• 81. Operating in Dusty or Sandy Areas ………………………………………………..89
• 82. Operating in Coastal Regions ……………………………………………………….89
• 83. Operating on Wet or Soft Ground …………………………………………………..89
• 84. Refuelling the Machine ……………………………………………………………………..90
• 85. Low Fuel Levels ………………………………………………………………………….90
• 86. Filling the Tank ……………………………………………………………………………90
• 87. Moving A Disabled Machine ………………………………………………………………92
• 88. Towing and Retrieval ……………………………………………………………………92
• 89. Transporting The Machine …………………………………………………………………94
• 90. Lifting A Machine ……………………………………………………………………………..96
• 91. Storage of the Machine …………………………………………………………………….99
• 92. Introduction …………………………………………………………………………………99
• 93. Storage Area ………………………………………………………………………………99
• 94. Prepare the Machine for Storage …………………………………………………..99
• 95. Put the Machine into Storage ………………………………………………………..99
• 96. During Storage ……………………………………………………………………………99
• 97. Take the Machine Out of Storage …………………………………………………100
• 98. Machine Security ……………………………………………………………………………101
• 99. LiveLink ……………………………………………………………………………………102
• 100. Routine Maintenance
• 101. Service Requirements …………………………………………………………………….103
• 102. Introduction ……………………………………………………………………………….103
• 103. Owner-Operator Support …………………………………………………………….103
• 104. Service-Maintenance Agreements ……………………………………………….103
• 105. Initial Service and Inspection ……………………………………………………….103
• 106. Health and Safety …………………………………………………………………………..105
• 107. Lubricants …………………………………………………………………………………105
• 108. Service Schedules ………………………………………………………………………….107
• 109. Introduction ……………………………………………………………………………….107
• 110. How to Use the Service Schedules ………………………………………………107
• 111. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
• 112. Functional Test and Final Inspection ……………………………………………. 112
• 113. Fluids, Lubricants and Capacities …………………………………………………….. 114
• 114. Coolant Mixtures ………………………………………………………………………. 115
• 115. Fuels ……………………………………………………………………………………….. 116
• 116. Tools ……………………………………………………………………………………………. 119
• 117. Toolbox ……………………………………………………………………………………. 119
• 118. Carrying Tools onto the Machine …………………………………………………. 119
• 119. Prepare the Machine for Maintenance ………………………………………………120
• 120. Introduction ……………………………………………………………………………….120
• 121. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
• 122. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
• 123. Cleaning the Machine ……………………………………………………………………..123
• 124. Introduction ……………………………………………………………………………….123
• 125. Preparing the Machine for Cleaning ……………………………………………..123
• 126. Cleaning the Machine …………………………………………………………………124
• 127. Checking for Damage ……………………………………………………………………..127
• 128. Check the Machine Body and Structure ………………………………………..127
• 129. Check the Tyres ………………………………………………………………………..127
• 130. Check the Seat and Seat Belt ……………………………………………………..127
• 131. Check the Hydraulic Hoses and Fittings ……………………………………….127
• 132. Check the Electrical Circuits ………………………………………………………..128
• 133. Checking The ROPS-FOPS Structure …………………………………………..128
• 134. Greasing ……………………………………………………………………………………….130
• 135. Introduction ……………………………………………………………………………….130
• 136. Preparing the Machine for Greasing …………………………………………….130
• 137. Loader Arms ……………………………………………………………………………..131
• 138. Backhoe and Quickhitch (Optional) ………………………………………………132
• 139. Front Axle (2WD) ……………………………………………………………………….133
• 140. Front Axle (4WD) ……………………………………………………………………….134
• 141. Driveshafts ……………………………………………………………………………….135
• 142. Stabilisers (Centremount Machines) …………………………………………….135
• 143. Power Sideshift …………………………………………………………………………135
• 144. Kingpost …………………………………………………………………………………..136
• 145. Extending Dipper ……………………………………………………………………….136
• 146. Access Panels ……………………………………………………………………………….137
• 147. Introduction ……………………………………………………………………………….137
• 148. Engine Cover …………………………………………………………………………….137
• 149. Front Grille ………………………………………………………………………………..138
• 150. Air Conditioning ……………………………………………………………………………..139
• 151. Cleaning the Cab Air Conditioning Filter ……………………………………….139
• 152. Brakes ………………………………………………………………………………………….140
• 153. Park Brake ………………………………………………………………………………..140
• 154. Electrical System ……………………………………………………………………………142
• 155. Battery ……………………………………………………………………………………..142
• 156. Jump Starting The Engine …………………………………………………………..143
• 157. Fuses ……………………………………………………………………………………….144
• 158. Relays ……………………………………………………………………………………..145
• 159. Engine ………………………………………………………………………………………….146
• 160. Oil and Filter ……………………………………………………………………………..146
• 161. Cooling System …………………………………………………………………………148
• 162. Front End Accessory Drive Belt …………………………………………………..149
• 163. Engine Air Filter …………………………………………………………………………151
• 164. Fuel System …………………………………………………………………………………..152
• 165. Introduction ……………………………………………………………………………….152
• 166. Water Separator and Engine Fuel Filter ………………………………………..152
• 167. Bleeding the System ………………………………………………………………….158
• 168. Hydraulic System ……………………………………………………………………………159
• 169. Introduction ……………………………………………………………………………….159
• 170. Releasing the Hydraulic Pressure ………………………………………………..159
• 171. Hydraulic Tank Filler Cap ……………………………………………………………160
• 172. Oil and Filter ……………………………………………………………………………..160
• 173. Transmission …………………………………………………………………………………163
• 174. Gearbox ……………………………………………………………………………………163
• 175. Changing the Oil ………………………………………………………………………..165
• 176. Tyres and Wheels …………………………………………………………………………..166
• 177. Tyre Inflation ……………………………………………………………………………..166
• 178. Wheel Nuts ……………………………………………………………………………….167
• 179. Wear Pads …………………………………………………………………………………….168
• 180. Extending Dipper Wear Pads ………………………………………………………168
• 181. Stabiliser Legs (Sideshift Machines Only) ……………………………………..170
• 182. Windscreen Washer (If fitted) …………………………………………………………..171
• 183. Checking the Level …………………………………………………………………….171
• 184. Optional Attachments
• 185. Introduction ……………………………………………………………………………………173
• 186. Attachments For Your Machine ………………………………………………………..174
• 187. Connecting-Disconnecting Hydraulic Hoses ……………………………………….175
• 188. Introduction ……………………………………………………………………………….175
• 189. Connecting the Hydraulic Hoses ………………………………………………….175
• 190. Disconnecting the Hydraulic Hoses ………………………………………………176
• 191. Quick Release Couplings ……………………………………………………………177
• 192. Directly Mounted Excavator Attachments …………………………………………..179
• 193. Installing Directly Mounted Excavator Attachments ………………………..179
• 194. Shovel – Forks (If Fitted) ………………………………………………………………….180
• 195. Safety and Control ……………………………………………………………………..180
• 196. Preparing the Forks for Use ………………………………………………………..180
• 197. Preparing For Road Travel ………………………………………………………….181
• 198. Preparing For Site Travel ……………………………………………………………181
• 199. Adjust The Fork Spacing …………………………………………………………….181
• 200. Daily Maintenance ……………………………………………………………………..181
• 201. Tool Carrier and Forks (If Fitted) ……………………………………………………….182
• 202. Safety and Control ……………………………………………………………………..182
• 203. Preparing the Forks for Use ………………………………………………………..182
• 204. Adjust the Fork Spacing ……………………………………………………………..183
• 205. Preparing for Road Travel …………………………………………………………..183
• 206. Preparing for Site Travel ……………………………………………………………..183
• 207. Preparing for Shovel Operation ……………………………………………………183
• 208. Daily Maintenance ……………………………………………………………………..183
• 209. Hammer (If Fitted) ………………………………………………………………………….184
• 210. Hammer Operation …………………………………………………………………….184
• 211. Work Platforms ………………………………………………………………………………185
• 212. Specifications
• 213. Lifting Regulations and Safe Working Loads ………………………………………187
• 214. Introduction ……………………………………………………………………………….187
• 215. Loader Unit ……………………………………………………………………………….187
• 216. Static Dimensions …………………………………………………………………………..188
• 217. 3DX, 3DX Super, 3DX Xtra …………………………………………………………188
• 218. 4DX …………………………………………………………………………………………190
• 219. Performance Dimensions ………………………………………………………………..192
• 220. 3DX, 3DX Super, 3DX Xtra …………………………………………………………192
• 221. 4DX …………………………………………………………………………………………194
• 222. Hydraulic Hose Burst Pressures ……………………………………………………….196
• 223. Introduction ……………………………………………………………………………….196
• 224. Old Type Hose …………………………………………………………………………..196
• 225. New Type Hose …………………………………………………………………………197
• 226. Warranty Information
• 227. Machine Service Record Sheet ………………………………………………………..199
• 228. Registration Information ………………………………………………………………….201