JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9831-1850
  • Number of Pages: 248
  • Size: 24.9MB
  • Format: PDF

Description

  • Model List:

    • 411HT, 413S, 417HT Loader
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 2
  • 9. Location of Manual ………………………………………………………………………………………………………………. 2
  • 10. Safety
  • 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 12. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 13. General Safety …………………………………………………………………………………………………………………….. 4
  • 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 15. About the Product
  • 16. Introduction
  • 17. General ……………………………………………………………………………………………………………………………….. 7
  • 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 19. Product Compliance ……………………………………………………………………………………………………………… 7
  • 20. Description
  • 21. General ……………………………………………………………………………………………………………………………….. 8
  • 22. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
  • 24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
  • 25. Danger Zone ……………………………………………………………………………………………………………………….. 8
  • 26. Main Component Locations …………………………………………………………………………………………………… 8
  • 27. Product and Component Identification
  • 28. Machine …………………………………………………………………………………………………………………………….. 10
  • 29. Engine ………………………………………………………………………………………………………………………………. 10
  • 30. Operator Protective Structure ………………………………………………………………………………………………. 11
  • 31. Safety Labels
  • 32. General ……………………………………………………………………………………………………………………………… 13
  • 33. Safety Label Identification ……………………………………………………………………………………………………. 13
  • 34. Operator Station
  • 35. Component Locations …………………………………………………………………………………………………………. 16
  • 36. Interior Switches
  • 37. Ignition Switch ……………………………………………………………………………………………………………………. 17
  • 38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
  • 39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
  • 40. Console Switches
  • 41. General ……………………………………………………………………………………………………………………………… 20
  • 42. Operation
  • 43. Introduction
  • 44. General ……………………………………………………………………………………………………………………………… 23
  • 45. Operating Safety
  • 46. General ……………………………………………………………………………………………………………………………… 24
  • 47. Worksite Safety ………………………………………………………………………………………………………………….. 26
  • 48. Risk Assessment ……………………………………………………………………………………………………………….. 27
  • 49. Walk-Around Inspection
  • 50. General ……………………………………………………………………………………………………………………………… 29
  • 51. Entering and Leaving the Operator Station
  • 52. General ……………………………………………………………………………………………………………………………… 30
  • 53. Emergency Exit ………………………………………………………………………………………………………………….. 30
  • 54. Doors
  • 55. Operator Door ……………………………………………………………………………………………………………………. 32
  • 56. Windows
  • 57. Side Window ……………………………………………………………………………………………………………………… 33
  • 58. Battery Isolator
  • 59. General ……………………………………………………………………………………………………………………………… 34
  • 60. Before Starting the Engine
  • 61. General ……………………………………………………………………………………………………………………………… 35
  • 62. Operator Seat
  • 63. General ……………………………………………………………………………………………………………………………… 37
  • 64. Armrest ……………………………………………………………………………………………………………………………… 40
  • 65. Seat Belt
  • 66. General ……………………………………………………………………………………………………………………………… 42
  • 67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 42
  • 68. Mirrors
  • 69. General ……………………………………………………………………………………………………………………………… 44
  • 70. Visual Aids
  • 71. Exterior View System ………………………………………………………………………………………………………….. 48
  • 72. Starting the Engine
  • 73. General ……………………………………………………………………………………………………………………………… 51
  • 74. Stopping and Parking
  • 75. General ……………………………………………………………………………………………………………………………… 52
  • 76. Preparing for Travel
  • 77. General ……………………………………………………………………………………………………………………………… 54
  • 78. Preparing for Road Travel …………………………………………………………………………………………………… 54
  • 79. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
  • 80. Smooth Ride System (SRS) ………………………………………………………………………………………………… 56
  • 81. Beacon ……………………………………………………………………………………………………………………………… 57
  • 82. Safety Equipment
  • 83. Articulation Lock …………………………………………………………………………………………………………………. 58
  • 84. Control Lock ………………………………………………………………………………………………………………………. 59
  • 85. Drive Controls
  • 86. General ……………………………………………………………………………………………………………………………… 60
  • 87. Steering Wheel ………………………………………………………………………………………………………………….. 65
  • 88. Steering Column ………………………………………………………………………………………………………………… 65
  • 89. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
  • 90. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 66
  • 91. Service Brake Pedal …………………………………………………………………………………………………………… 67
  • 92. Park Brake ………………………………………………………………………………………………………………………… 67
  • 93. Transmission Kickdown Switch …………………………………………………………………………………………….. 68
  • 94. Instruments
  • 95. Instrument Panel ………………………………………………………………………………………………………………… 70
  • 96. Getting the Machine Moving
  • 97. General ……………………………………………………………………………………………………………………………… 78
  • 98. Slopes
  • 99. General ……………………………………………………………………………………………………………………………… 79
  • 100. Driving on Slopes ………………………………………………………………………………………………………………. 79
  • 101. Working on Slopes …………………………………………………………………………………………………………….. 80
  • 102. Driving the Machine
  • 103. Towing Other Equipment …………………………………………………………………………………………………….. 81
  • 104. Operating Levers-Pedals
  • 105. General ……………………………………………………………………………………………………………………………… 82
  • 106. Control Layouts ………………………………………………………………………………………………………………….. 82
  • 107. Lift Arm Controls ………………………………………………………………………………………………………………… 82
  • 108. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 83
  • 109. Lifting and Loading
  • 110. General ……………………………………………………………………………………………………………………………… 86
  • 111. Working with the Lift Arm
  • 112. General ……………………………………………………………………………………………………………………………… 87
  • 113. Filling the Shovel ……………………………………………………………………………………………………………….. 88
  • 114. Loading a Truck …………………………………………………………………………………………………………………. 88
  • 115. Adjusting the Lift Arm …………………………………………………………………………………………………………. 89
  • 116. Heating, Ventilating and Air-Conditioning (HVAC)
  • 117. General ……………………………………………………………………………………………………………………………… 92
  • 118. Air-Conditioning Controls …………………………………………………………………………………………………….. 92
  • 119. Power Sockets
  • 120. Auxiliary Power Socket ……………………………………………………………………………………………………….. 94
  • 121. Fire Extinguisher
  • 122. General ……………………………………………………………………………………………………………………………… 95
  • 123. Moving a Disabled Machine
  • 124. General ……………………………………………………………………………………………………………………………… 96
  • 125. Getting the Machine Unstuck ………………………………………………………………………………………………. 96
  • 126. Jump-Starting the Engine ……………………………………………………………………………………………………. 96
  • 127. Retrieval ……………………………………………………………………………………………………………………………. 97
  • 128. Loader Arm (Emergency Operation) …………………………………………………………………………………… 100
  • 129. Lifting the Machine
  • 130. General ……………………………………………………………………………………………………………………………. 101
  • 131. Transporting the Machine
  • 132. General ……………………………………………………………………………………………………………………………. 103
  • 133. Operating Environment
  • 134. General ……………………………………………………………………………………………………………………………. 105
  • 135. Operating in Low Temperatures …………………………………………………………………………………………. 105
  • 136. Operating in High Temperatures …………………………………………………………………………………………. 106
  • 137. Cab Filters ……………………………………………………………………………………………………………………….. 106
  • 138. Refuelling
  • 139. General ……………………………………………………………………………………………………………………………. 107
  • 140. Low Fuel Levels ……………………………………………………………………………………………………………….. 107
  • 141. Filling the Tank …………………………………………………………………………………………………………………. 107
  • 142. Attachments
  • 143. Working with Attachments
  • 144. Introduction ………………………………………………………………………………………………………………………. 109
  • 145. Attachments for your Machine ……………………………………………………………………………………………. 109
  • 146. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 110
  • 147. Quickhitch
  • 148. General ……………………………………………………………………………………………………………………………. 114
  • 149. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 114
  • 150. Tow Hitches
  • 151. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 119
  • 152. Work Platforms
  • 153. General ……………………………………………………………………………………………………………………………. 125
  • 154. Preservation and Storage
  • 155. Cleaning
  • 156. General ……………………………………………………………………………………………………………………………. 127
  • 157. Preparation ………………………………………………………………………………………………………………………. 128
  • 158. Checking For Damage
  • 159. General ……………………………………………………………………………………………………………………………. 129
  • 160. Storage
  • 161. General ……………………………………………………………………………………………………………………………. 130
  • 162. Put into Storage ……………………………………………………………………………………………………………….. 130
  • 163. During Storage …………………………………………………………………………………………………………………. 130
  • 164. Take out of Storage ………………………………………………………………………………………………………….. 131
  • 165. Security
  • 166. General ……………………………………………………………………………………………………………………………. 132
  • 167. JCB Plantguard ………………………………………………………………………………………………………………… 132
  • 168. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 132
  • 169. LiveLink …………………………………………………………………………………………………………………………… 132
  • 170. Maintenance
  • 171. Introduction
  • 172. General ……………………………………………………………………………………………………………………………. 133
  • 173. Owner-Operator Support ……………………………………………………………………………………………………. 133
  • 174. Service-Maintenance Agreements ………………………………………………………………………………………. 134
  • 175. Initial Service and Inspection ……………………………………………………………………………………………… 134
  • 176. Obtaining Spare Parts ………………………………………………………………………………………………………. 134
  • 177. Maintenance Safety
  • 178. General ……………………………………………………………………………………………………………………………. 135
  • 179. Fluids and Lubricants ……………………………………………………………………………………………………….. 136
  • 180. Maintenance Schedules
  • 181. General ……………………………………………………………………………………………………………………………. 140
  • 182. How to Use the Maintenance Schedules …………………………………………………………………………….. 140
  • 183. Maintenance Intervals ……………………………………………………………………………………………………….. 140
  • 184. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 141
  • 185. Functional Tests and Final Inspection …………………………………………………………………………………. 143
  • 186. Maintenance Positions
  • 187. General ……………………………………………………………………………………………………………………………. 145
  • 188. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 145
  • 189. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 146
  • 190. Service Points
  • 191. General ……………………………………………………………………………………………………………………………. 148
  • 192. Access Apertures
  • 193. General ……………………………………………………………………………………………………………………………. 150
  • 194. Battery Cover …………………………………………………………………………………………………………………… 150
  • 195. Engine Compartment Cover ………………………………………………………………………………………………. 150
  • 196. Cab Heater Door ……………………………………………………………………………………………………………… 151
  • 197. Tools
  • 198. General ……………………………………………………………………………………………………………………………. 153
  • 199. Toolbox ……………………………………………………………………………………………………………………………. 153
  • 200. Lubrication
  • 201. General ……………………………………………………………………………………………………………………………. 154
  • 202. Preparation ………………………………………………………………………………………………………………………. 154
  • 203. Automatic Greasing System ………………………………………………………………………………………………. 154
  • 204. Attachments
  • 205. General …………………………………………………………………………………………………………………………… 156
  • 206. Body and Framework
  • 207. General …………………………………………………………………………………………………………………………… 157
  • 208. Lift Arm
  • 209. General …………………………………………………………………………………………………………………………… 158
  • 210. Operator Station
  • 211. General …………………………………………………………………………………………………………………………… 159
  • 212. Operator Protective Structure …………………………………………………………………………………………….. 159
  • 213. Seat ………………………………………………………………………………………………………………………………… 159
  • 214. Seat Belt …………………………………………………………………………………………………………………………. 159
  • 215. Controls …………………………………………………………………………………………………………………………… 160
  • 216. Heating, Ventilating and Air-Conditioning (HVAC)
  • 217. Air-Conditioning ……………………………………………………………………………………………………………….. 161
  • 218. Heater …………………………………………………………………………………………………………………………….. 161
  • 219. Engine
  • 220. General …………………………………………………………………………………………………………………………… 163
  • 221. Oil …………………………………………………………………………………………………………………………………… 163
  • 222. Drive Belt ………………………………………………………………………………………………………………………… 165
  • 223. Crankcase Ventilation ……………………………………………………………………………………………………….. 166
  • 224. Exhaust …………………………………………………………………………………………………………………………… 166
  • 225. Emissions Control System ………………………………………………………………………………………………… 166
  • 226. Air Filter
  • 227. General …………………………………………………………………………………………………………………………… 171
  • 228. Outer Element …………………………………………………………………………………………………………………. 171
  • 229. Pre-Cleaner ……………………………………………………………………………………………………………………… 173
  • 230. Fuel System
  • 231. General …………………………………………………………………………………………………………………………… 174
  • 232. Fuel Filter ………………………………………………………………………………………………………………………… 174
  • 233. Water Separator ………………………………………………………………………………………………………………. 174
  • 234. Cooling System
  • 235. General …………………………………………………………………………………………………………………………… 176
  • 236. Coolant ……………………………………………………………………………………………………………………………. 176
  • 237. Cooling Pack …………………………………………………………………………………………………………………… 176
  • 238. Brakes
  • 239. General ……………………………………………………………………………………………………………………………. 178
  • 240. Service Brake ………………………………………………………………………………………………………………….. 178
  • 241. Gearbox
  • 242. Oil …………………………………………………………………………………………………………………………………… 179
  • 243. Steering System
  • 244. General …………………………………………………………………………………………………………………………… 180
  • 245. Driveshafts
  • 246. General …………………………………………………………………………………………………………………………… 181
  • 247. Wheels
  • 248. General …………………………………………………………………………………………………………………………… 182
  • 249. Tyres
  • 250. General …………………………………………………………………………………………………………………………… 184
  • 251. Hydraulic System
  • 252. General …………………………………………………………………………………………………………………………… 186
  • 253. Services ………………………………………………………………………………………………………………………….. 187
  • 254. Oil …………………………………………………………………………………………………………………………………… 187
  • 255. Cylinders – Rams ……………………………………………………………………………………………………………… 188
  • 256. Hose Burst Check Valves ………………………………………………………………………………………………….. 188
  • 257. Electrical System
  • 258. General …………………………………………………………………………………………………………………………… 189
  • 259. Battery …………………………………………………………………………………………………………………………….. 189
  • 260. Battery Isolator ………………………………………………………………………………………………………………… 191
  • 261. Fuses ……………………………………………………………………………………………………………………………… 191
  • 262. Relays …………………………………………………………………………………………………………………………….. 193
  • 263. Window Washer ……………………………………………………………………………………………………………….. 194
  • 264. Miscellaneous
  • 265. Fire Extinguisher
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