Name: JCB 45Z-1, 48Z-1, 51R-1 Compact Excavator Operator Manual 9831-1300
Price: 20.00 USD
Availability: InStock

Description

Model List:
- 45Z-1, 48Z-1, 51R-1 Compact Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 18
38. Cab Interior Light ……………………………………………………………………………………………………………….. 18
39. Control Pattern Selector ……………………………………………………………………………………………………… 19
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 20
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 31
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 33
56. Windows
57. Front Window …………………………………………………………………………………………………………………….. 35
58. Side Window ……………………………………………………………………………………………………………………… 36
59. Sun Visor-Sunblind
60. Sunblind ……………………………………………………………………………………………………………………………. 38
61. Battery Isolator
62. General ……………………………………………………………………………………………………………………………… 39
63. Before Starting the Engine
64. General ……………………………………………………………………………………………………………………………… 40
65. Operator Seat
66. General ……………………………………………………………………………………………………………………………… 41
67. Suspension Seat ………………………………………………………………………………………………………………… 41
68. Seat Belt
69. General ……………………………………………………………………………………………………………………………… 44
70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 44
71. Static Seat Belt ………………………………………………………………………………………………………………….. 45
72. Mirrors
73. General ……………………………………………………………………………………………………………………………… 48
74. Starting the Engine
75. General ……………………………………………………………………………………………………………………………… 50
76. Immobiliser ………………………………………………………………………………………………………………………… 51
77. Warming Up ………………………………………………………………………………………………………………………. 54
78. Stopping and Parking
79. General ……………………………………………………………………………………………………………………………… 56
80. Preparing for Travel
81. General ……………………………………………………………………………………………………………………………… 57
82. Preparing for Worksite Travel ………………………………………………………………………………………………. 57
83. Beacon ……………………………………………………………………………………………………………………………… 57
84. Safety Equipment
85. General ……………………………………………………………………………………………………………………………… 59
86. Control Lock ………………………………………………………………………………………………………………………. 59
87. Drive Controls
88. Track Controls ……………………………………………………………………………………………………………………. 61
89. Hand Throttle Control …………………………………………………………………………………………………………. 61
90. Instruments
91. General ……………………………………………………………………………………………………………………………… 62
92. Instrument Panel ………………………………………………………………………………………………………………… 62
93. Getting the Machine Moving
94. General ……………………………………………………………………………………………………………………………… 73
95. Slopes
96. General ……………………………………………………………………………………………………………………………… 74
97. Driving on Slopes ………………………………………………………………………………………………………………. 74
98. Working on Slopes …………………………………………………………………………………………………………….. 74
99. Driving the Machine
100. General ……………………………………………………………………………………………………………………………… 75
101. Operating Levers-Pedals
102. General ……………………………………………………………………………………………………………………………… 76
103. Control Layouts ………………………………………………………………………………………………………………….. 76
104. Excavator End Controls ………………………………………………………………………………………………………. 76
105. Dozer Blade Controls …………………………………………………………………………………………………………. 79
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 80
107. Lifting and Loading
108. General ……………………………………………………………………………………………………………………………… 81
109. Load Charts ………………………………………………………………………………………………………………………. 81
110. Overload Warning System …………………………………………………………………………………………………… 82
111. Working with the Excavator End
112. General ……………………………………………………………………………………………………………………………… 83
113. Preparing to Use the Excavator End …………………………………………………………………………………….. 83
114. Lifting With the Excavator End …………………………………………………………………………………………….. 83
115. Digging ……………………………………………………………………………………………………………………………… 84
116. Working with the Dozer Blade
117. General ……………………………………………………………………………………………………………………………… 87
118. Dozing and Grading ……………………………………………………………………………………………………………. 87
119. Scraping and Cutting ………………………………………………………………………………………………………….. 87
120. Backfilling ………………………………………………………………………………………………………………………….. 87
121. Heating, Ventilating and Air-Conditioning (HVAC)
122. General ……………………………………………………………………………………………………………………………… 89
123. Air-Conditioning Controls …………………………………………………………………………………………………….. 89
124. Power Sockets
125. Auxiliary Power Socket ……………………………………………………………………………………………………….. 91
126. Cab Options
127. Multimedia Interface ……………………………………………………………………………………………………………. 92
128. Fire Extinguisher
129. General ……………………………………………………………………………………………………………………………… 93
130. Moving a Disabled Machine
131. General ……………………………………………………………………………………………………………………………… 94
132. Getting the Machine Unstuck ………………………………………………………………………………………………. 94
133. Jump-Starting the Engine ……………………………………………………………………………………………………. 94
134. Retrieval ……………………………………………………………………………………………………………………………. 95
135. Excavator End (Emergency Operation) …………………………………………………………………………………. 96
136. Lifting the Machine
137. General ……………………………………………………………………………………………………………………………… 97
138. Transporting the Machine
139. General ……………………………………………………………………………………………………………………………… 99
140. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 99
141. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 101
142. Operating Environment
143. General ……………………………………………………………………………………………………………………………. 103
144. Operating in Low Temperatures …………………………………………………………………………………………. 103
145. Operating in High Temperatures …………………………………………………………………………………………. 104
146. Refuelling
147. General ……………………………………………………………………………………………………………………………. 105
148. Low Fuel Levels ……………………………………………………………………………………………………………….. 105
149. Filling the Tank …………………………………………………………………………………………………………………. 105
150. Attachments
151. Working with Attachments
152. Introduction ………………………………………………………………………………………………………………………. 107
153. Attachments for your Machine ……………………………………………………………………………………………. 107
154. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 108
155. Impact Protection ……………………………………………………………………………………………………………… 111
156. Direct-Mounted Attachments
157. General ……………………………………………………………………………………………………………………………. 112
158. Quickhitch
159. Excavator End Quickhitch ………………………………………………………………………………………………….. 113
160. Buckets
161. General ……………………………………………………………………………………………………………………………. 121
162. Bucket Teeth ……………………………………………………………………………………………………………………. 121
163. Rockbreaker
164. General ……………………………………………………………………………………………………………………………. 123
165. Preservation and Storage
166. Cleaning
167. General ……………………………………………………………………………………………………………………………. 127
168. Preparation ………………………………………………………………………………………………………………………. 128
169. Checking For Damage
170. General ……………………………………………………………………………………………………………………………. 129
171. Storage
172. General ……………………………………………………………………………………………………………………………. 130
173. Put into Storage ……………………………………………………………………………………………………………….. 130
174. During Storage …………………………………………………………………………………………………………………. 130
175. Take out of Storage ………………………………………………………………………………………………………….. 131
176. Security
177. General ……………………………………………………………………………………………………………………………. 132
178. JCB Plantguard ………………………………………………………………………………………………………………… 132
179. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 132
180. Maintenance
181. Introduction
182. General ……………………………………………………………………………………………………………………………. 133
183. Owner-Operator Support ……………………………………………………………………………………………………. 133
184. Service-Maintenance Agreements ………………………………………………………………………………………. 134
185. Obtaining Spare Parts ………………………………………………………………………………………………………. 134
186. Maintenance Safety
187. General ……………………………………………………………………………………………………………………………. 135
188. Fluids and Lubricants ……………………………………………………………………………………………………….. 136
189. Maintenance Schedules
190. General ……………………………………………………………………………………………………………………………. 140
191. How to Use the Maintenance Schedules …………………………………………………………………………….. 140
192. Maintenance Intervals ……………………………………………………………………………………………………….. 140
193. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 141
194. Functional Tests and Final Inspection …………………………………………………………………………………. 143
195. Maintenance Positions
196. General ……………………………………………………………………………………………………………………………. 144
197. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 144
198. Service Points
199. General ……………………………………………………………………………………………………………………………. 145
200. Access Apertures
201. General ……………………………………………………………………………………………………………………………. 147
202. Engine Compartment Cover ………………………………………………………………………………………………. 147
203. Hydraulic Compartment Cover …………………………………………………………………………………………… 147
204. Tools
205. General ……………………………………………………………………………………………………………………………. 149
206. Toolbox ……………………………………………………………………………………………………………………………. 149
207. Lubrication
208. General ……………………………………………………………………………………………………………………………. 150
209. Preparation ………………………………………………………………………………………………………………………. 150
210. Attachments
211. General …………………………………………………………………………………………………………………………… 151
212. Body and Framework
213. General …………………………………………………………………………………………………………………………… 152
214. Slew Ring Bearings ………………………………………………………………………………………………………….. 152
215. Pivot Pins ………………………………………………………………………………………………………………………… 153
216. Operator Station
217. General …………………………………………………………………………………………………………………………… 155
218. Operator Protective Structure …………………………………………………………………………………………….. 155
219. Seat ………………………………………………………………………………………………………………………………… 155
220. Seat Belt …………………………………………………………………………………………………………………………. 155
221. Controls …………………………………………………………………………………………………………………………… 156
222. Engine
223. General …………………………………………………………………………………………………………………………… 157
224. Oil …………………………………………………………………………………………………………………………………… 157
225. Drive Belt ………………………………………………………………………………………………………………………… 158
226. Air Filter
227. General …………………………………………………………………………………………………………………………… 160
228. Outer Element …………………………………………………………………………………………………………………. 160
229. Dust Valve ………………………………………………………………………………………………………………………. 161
230. Fuel System
231. General …………………………………………………………………………………………………………………………… 162
232. Fuel Filter ………………………………………………………………………………………………………………………… 163
233. Engine Fuel Filter …………………………………………………………………………………………………………….. 163
234. Water Separator ………………………………………………………………………………………………………………. 164
235. Cooling System
236. General …………………………………………………………………………………………………………………………… 166
237. Coolant ……………………………………………………………………………………………………………………………. 166
238. Cooling Pack …………………………………………………………………………………………………………………… 166
239. Tracks
240. General …………………………………………………………………………………………………………………………… 168
241. Steel ……………………………………………………………………………………………………………………………….. 168
242. Rubber ……………………………………………………………………………………………………………………………. 170
243. Hydraulic System
244. General …………………………………………………………………………………………………………………………… 171
245. Services ………………………………………………………………………………………………………………………….. 174
246. Oil …………………………………………………………………………………………………………………………………… 174
247. Cylinders – Rams ……………………………………………………………………………………………………………… 174
248. Electrical System
249. General …………………………………………………………………………………………………………………………… 175
250. Battery …………………………………………………………………………………………………………………………….. 176
251. Battery Isolator ………………………………………………………………………………………………………………… 177
252. Fuses ……………………………………………………………………………………………………………………………… 177
253. Relays …………………………………………………………………………………………………………………………….. 178
254. Window Washer ……………………………………………………………………………………………………………….. 178
255. Miscellaneous
256. Fire Extinguisher ………………………………………………………………………………………………………………. 180
257. Technical Data
258. Static Dimensions
259. Dimensions ………………………………………………………………………………………………………………………. 181
260. Weights …………………………………………………………………………………………………………………………… 182
261. Visibility Diagrams …………………………………………………………………………………………………………….. 183
262. Performance Dimensions
263. Excavator End Dimensions and Performance ………………………………………………………………………. 186
264. Noise Emissions