JCB 467 Operator Manual 9811-2750

Description

• Model List:
  • 467

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Operator Manual …………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Cab-Canopy …………………………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Wheeled Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Safety Labels …………………………………………………………………………………..13
• 22. Introduction …………………………………………………………………………………13
• 23. Safety Label Identification …………………………………………………………….14
• 24. Part Numbers and Description ………………………………………………………15
• 25. Identifying Your Machine …………………………………………………………………..17
• 26. Machine Identification Plate ………………………………………………………….17
• 27. Machine Security ……………………………………………………………………………..19
• 28. Introduction …………………………………………………………………………………19
• 29. JCB Plantguard …………………………………………………………………………..19
• 30. Construction Equipment Security And Registration Scheme (CESAR) .19
• 31. LiveLink ……………………………………………………………………………………..19
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..21
• 34. Before Entering the Cab ……………………………………………………………………22
• 35. Entering and Leaving the Cab ……………………………………………………………23
• 36. Emergency Exit …………………………………………………………………………..24
• 37. Glazing Breaker (if fitted) ………………………………………………………………24
• 38. Doors and Windows …………………………………………………………………………25
• 39. Opening and Closing the Door ………………………………………………………25
• 40. Opening and Closing the Door Side Window …………………………………..25
• 41. Opening and Closing the Right Side Window ………………………………….25
• 42. Seat Controls …………………………………………………………………………………..26
• 43. Introduction …………………………………………………………………………………26
• 44. Suspension Seat (Type 1) …………………………………………………………….26
• 45. Air Suspension Seat …………………………………………………………………….27
• 46. Actimo XXL Seat …………………………………………………………………………28
• 47. Console Arm Rest ……………………………………………………………………….30
• 48. Seat Belt …………………………………………………………………………………………31
• 49. Inertia Reel Seat Belt …………………………………………………………………..31
• 50. Seat Belt Indicator Light (Option) …………………………………………………..32
• 51. Visibility Aids ……………………………………………………………………………………33
• 52. Mirrors and Adjustment ………………………………………………………………..33
• 53. JCB Rear-View System (Option) ………………………………………………………..37
• 54. Introduction …………………………………………………………………………………37
• 55. Operation ……………………………………………………………………………………37
• 56. Adjustments ………………………………………………………………………………..37
• 57. Operator Maintenance ………………………………………………………………….37
• 58. Radar Detection System (Option) ………………………………………………….38
• 59. Cab Layout ……………………………………………………………………………………..40
• 60. Drive Controls, Switches and Instruments ……………………………………………42
• 61. Drive Controls ……………………………………………………………………………..42
• 62. Switches …………………………………………………………………………………….48
• 63. Heater-Air Conditioning Controls ……………………………………………………54
• 64. Automatic Temperature Control Panel ……………………………………………55
• 65. External Lighting (Option) ……………………………………………………………..57
• 66. Instrument Cluster ……………………………………………………………………….58
• 67. Operating Levers ……………………………………………………………………………..69
• 68. Introduction …………………………………………………………………………………69
• 69. Loader Arm Controls ……………………………………………………………………70
• 70. Auxiliary Controls ………………………………………………………………………..72
• 71. Lower the Loader Arms in an Emergency ……………………………………….72
• 72. Loader Arm Adjustments ………………………………………………………………73
• 73. Safety Equipment …………………………………………………………………………….75
• 74. Beacon ………………………………………………………………………………………75
• 75. Control Lever Locks …………………………………………………………………….75
• 76. Fire Extinguisher …………………………………………………………………………76
• 77. Before Starting the Engine …………………………………………………………………77
• 78. Starting The Engine ………………………………………………………………………….79
• 79. Preparing the Machine for Travel ……………………………………………………….80
• 80. Introduction …………………………………………………………………………………80
• 81. Preparing for Road Travel …………………………………………………………….80
• 82. Preparing for Site Travel ……………………………………………………………….81
• 83. Smooth Ride System ……………………………………………………………………81
• 84. Getting The Machine Moving ……………………………………………………………..82
• 85. Operating Practices ……………………………………………………………………..82
• 86. Operating Procedure ……………………………………………………………………83
• 87. Stopping and Parking the Machine ……………………………………………………..84
• 88. Working with the Machine …………………………………………………………………85
• 89. Operating Practices and Site Safety ………………………………………………85
• 90. Safety Practices ………………………………………………………………………….85
• 91. Clothing and Safety Equipment ……………………………………………………..86
• 92. Danger Zone ………………………………………………………………………………86
• 93. Log Moving-Handling ……………………………………………………………………86
• 94. Working with a Shovel ………………………………………………………………….87
• 95. Working on Slopes ………………………………………………………………………89
• 96. Object Lifting ………………………………………………………………………………91
• 97. Operating Environment ……………………………………………………………………..93
• 98. Operating in Low Temperatures …………………………………………………….93
• 99. Operating in High Temperatures ……………………………………………………93
• 100. Operating in Dusty or Sandy Areas ………………………………………………..93
• 101. Operating in Coastal Regions ……………………………………………………….93
• 102. Operating on Wet or Soft Ground …………………………………………………..93
• 103. Cab Filters ………………………………………………………………………………….94
• 104. Refuelling the Machine ……………………………………………………………………..95
• 105. Low Fuel Levels ………………………………………………………………………….95
• 106. Filling the Tank ……………………………………………………………………………95
• 107. Moving a Disabled Machine ………………………………………………………………96
• 108. Introduction …………………………………………………………………………………96
• 109. Preparation for Towing …………………………………………………………………96
• 110. Manually Release the Park Brake ………………………………………………….98
• 111. Transporting the Machine ………………………………………………………………….99
• 112. Articulation Lock ………………………………………………………………………..101
• 113. Lifting the Machine …………………………………………………………………………102
• 114. Storage of the Machine …………………………………………………………………..103
• 115. Introduction ……………………………………………………………………………….103
• 116. Storage Area …………………………………………………………………………….103
• 117. Prepare the Machine for Storage …………………………………………………103
• 118. Put the Machine into Storage ………………………………………………………103
• 119. During Storage ………………………………………………………………………….103
• 120. Take the Machine Out of Storage …………………………………………………104
• 121. Routine Maintenance
• 122. Service Requirements …………………………………………………………………….105
• 123. Introduction ……………………………………………………………………………….105
• 124. Owner-Operator Support …………………………………………………………….105
• 125. Service-Maintenance Agreements ……………………………………………….105
• 126. Initial Service and Inspection ……………………………………………………….105
• 127. Obtaining Replacement Parts ………………………………………………………106
• 128. Fit for Purpose Tests for Lifting Equipment …………………………………….106
• 129. Health and Safety …………………………………………………………………………..107
• 130. Lubricants …………………………………………………………………………………107
• 131. Battery ……………………………………………………………………………………..109
• 132. Service Schedules …………………………………………………………………………. 111
• 133. Introduction ………………………………………………………………………………. 111
• 134. How to Use the Service Schedules ……………………………………………… 111
• 135. Calendar Equivalents ………………………………………………………………… 111
• 136. Pre-Start Cold Checks, Service Points and Fluid Levels …………………. 112
• 137. Functional Test and Final Inspection ……………………………………………. 115
• 138. Fluids, Lubricants and Capacities …………………………………………………….. 117
• 139. Specifications …………………………………………………………………………… 117
• 140. Fuel ………………………………………………………………………………………… 118
• 141. Coolant Mixtures ……………………………………………………………………….120
• 142. Tools …………………………………………………………………………………………….122
• 143. Carrying Tools onto the Machine ………………………………………………….122
• 144. Prepare the Machine for Maintenance ………………………………………………123
• 145. Introduction ……………………………………………………………………………….123
• 146. How to Make the Machine Safe (Loader Arm Lowered) ………………….124
• 147. How to Make the Machine Safe (Loader Arms Raised) …………………..124
• 148. Safety Mechanism ……………………………………………………………………..125
• 149. Cleaning the Machine ……………………………………………………………………..126
• 150. Introduction ……………………………………………………………………………….126
• 151. Preparing the Machine for Cleaning ……………………………………………..127
• 152. Cleaning the Machine …………………………………………………………………127
• 153. Checking for Damage ……………………………………………………………………..128
• 154. Check the Machine Body and Structure ………………………………………..128
• 155. Check the Tyres ………………………………………………………………………..128
• 156. Check the Seat and Seat Belt ……………………………………………………..128
• 157. Check the Electrical Circuits ………………………………………………………..128
• 158. Checking the ROPS-FOPS Structure ……………………………………………129
• 159. Check the Hydraulic Hoses and Fittings ……………………………………….129
• 160. Greasing ……………………………………………………………………………………….130
• 161. Introduction ……………………………………………………………………………….130
• 162. Preparing the Machine for Greasing …………………………………………….130
• 163. Loader Arm and Shovel ………………………………………………………………131
• 164. Centre Pivot System …………………………………………………………………..131
• 165. Steer Rams ……………………………………………………………………………….131
• 166. Rear Axle Pivots ………………………………………………………………………..131
• 167. Front Driveshaft Support Bearing …………………………………………………131
• 168. Quickhitch Locking-Pins ……………………………………………………………..132
• 169. Automatic Greasing System (if fitted) ……………………………………………133
• 170. Access Panels ……………………………………………………………………………….137
• 171. Introduction ……………………………………………………………………………….137
• 172. Battery Box Door ……………………………………………………………………….137
• 173. Engine Covers …………………………………………………………………………..137
• 174. Top Access Cover ……………………………………………………………………..138
• 175. Filter Box Door ………………………………………………………………………….138
• 176. Heater Door ………………………………………………………………………………139
• 177. Rear Grille ………………………………………………………………………………..139
• 178. Upper and Lower Fixed Panels ……………………………………………………140
• 179. Heater and Air-Conditioning …………………………………………………………….141
• 180. Cleaning the Air Intake Filter ……………………………………………………….141
• 181. Cleaning the Recirculation Air Filter ……………………………………………..142
• 182. Brakes ………………………………………………………………………………………….143
• 183. Park Brake ………………………………………………………………………………..143
• 184. Service Brake ……………………………………………………………………………144
• 185. Electrical System ……………………………………………………………………………146
• 186. Battery ……………………………………………………………………………………..146
• 187. Jump Starting The Engine …………………………………………………………..148
• 188. Fuses and Relays ………………………………………………………………………149
• 189. Engine ………………………………………………………………………………………….152
• 190. Oil and Filter ……………………………………………………………………………..152
• 191. Cooling System …………………………………………………………………………154
• 192. Alternator Drive Belt …………………………………………………………………..157
• 193. Compressor Belt ………………………………………………………………………..159
• 194. Air Cleaner ……………………………………………………………………………….161
• 195. Fuel System …………………………………………………………………………………..163
• 196. Introduction ……………………………………………………………………………….163
• 197. Draining the Fuel Filter ……………………………………………………………….163
• 198. Changing the Fuel Filter ……………………………………………………………..164
• 199. Checking the Fuel Tank Breather Filter …………………………………………164
• 200. Hydraulic System ……………………………………………………………………………165
• 201. Introduction ……………………………………………………………………………….165
• 202. Releasing the Hydraulic Pressure ………………………………………………..165
• 203. Hydraulic Fluid and Filter …………………………………………………………….166
• 204. Transmission Drive Line ………………………………………………………………….170
• 205. Gearbox ……………………………………………………………………………………170
• 206. Axles ………………………………………………………………………………………..173
• 207. Tyres and Wheels …………………………………………………………………………..176
• 208. Tyres ………………………………………………………………………………………..176
• 209. Checking the Wheel Nut Torques …………………………………………………177
• 210. Windscreen Washers ……………………………………………………………………..178
• 211. Optional Attachments
• 212. Introduction ……………………………………………………………………………………181
• 213. Attachments for your Machine ………………………………………………………….182
• 214. Connecting-Disconnecting Hydraulic Hoses ……………………………………….183
• 215. Introduction ……………………………………………………………………………….183
• 216. Connecting the Hydraulic Hoses ………………………………………………….183
• 217. Disconnecting the Hydraulic Hoses ………………………………………………184
• 218. Quick Release Couplings ……………………………………………………………185
• 219. Quickhitch Control ………………………………………………………………………….187
• 220. Introduction ……………………………………………………………………………….187
• 221. Engage the Attachments …………………………………………………………….188
• 222. Disengage the Attachments ………………………………………………………..189
• 223. Work Platforms ………………………………………………………………………………190
• 224. Specifications
• 225. Static Dimensions …………………………………………………………………………..191
• 226. Working Capacity …………………………………………………………………………..192
• 227. Turning Circle ………………………………………………………………………………..193
• 228. Noise Data …………………………………………………………………………………….194
• 229. Introduction ……………………………………………………………………………….194
• 230. Net Power …………………………………………………………………………………194
• 231. Vibration Data ………………………………………………………………………………..195
• 232. Introduction ……………………………………………………………………………….195
• 233. Specifications ……………………………………………………………………………195
• 234. Whole-Body Vibration Emission …………………………………………………..196
• 235. Tyre Sizes and Pressures ………………………………………………………………..197
• 236. Introduction ……………………………………………………………………………….197
• 237. Specifications ……………………………………………………………………………197
• 238. Trailer Towing ………………………………………………………………………………..198
• 239. Maximum Gross Trailer Weight ……………………………………………………198
• 240. Trailer Braking Systems ……………………………………………………………..198
• 241. Maximum Travel Speeds …………………………………………………………………199
• 242. Warranty Information
• 243. Machine Service Record Sheet ………………………………………………………..201
• 244. Registration Information ………………………………………………………………….203
• 245. European Community Standards
• 246. EC Declaration of Conformity …………………………………………………………..205
• 247. Introduction ……………………………………………………………………………….205
• 248. Explanation of the EC Declaration of Conformity ……………………………207