JCB 524-50, 527-55 Loadall Operator Manual 9821-0450

Description

• Model List:
  • 524-50, 527-55 Loadall

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Loadall ……………………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety …………………………………………………………………….. 11
• 21. Safety Labels …………………………………………………………………………………..17
• 22. Introduction …………………………………………………………………………………17
• 23. Safety Label Identification …………………………………………………………….18
• 24. Identifying Your Machine …………………………………………………………………..20
• 25. Machine Identification Plate ………………………………………………………….20
• 26. Component Identification Plates …………………………………………………….21
• 27. Machine Security ……………………………………………………………………………..24
• 28. Introduction …………………………………………………………………………………24
• 29. JCB Plantguard …………………………………………………………………………..24
• 30. Construction Equipment Security And Registration Scheme (CESAR) .24
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..25
• 33. Before Entering the Cab ……………………………………………………………………26
• 34. Entering and Leaving the Cab ……………………………………………………………27
• 35. Emergency Exit …………………………………………………………………………..28
• 36. Doors and Windows …………………………………………………………………………29
• 37. Opening and Closing the Doors …………………………………………………….29
• 38. Opening and Closing the Upper Door Section …………………………………30
• 39. Seat Controls …………………………………………………………………………………..31
• 40. Introduction …………………………………………………………………………………31
• 41. Basic Seat ………………………………………………………………………………….31
• 42. Seat Belt …………………………………………………………………………………………32
• 43. Inertia Reel Seat Belt …………………………………………………………………..32
• 44. Static Seat Belt ……………………………………………………………………………33
• 45. Cab Layout ……………………………………………………………………………………..34
• 46. Component Key …………………………………………………………………………..35
• 47. Drive Controls, Switches and Instruments ……………………………………………36
• 48. Drive Controls ……………………………………………………………………………..36
• 49. Switches …………………………………………………………………………………….39
• 50. Instrument Panel …………………………………………………………………………42
• 51. Cab Heater Controls …………………………………………………………………….45
• 52. Operating Levers ……………………………………………………………………………..46
• 53. Introduction …………………………………………………………………………………46
• 54. Control Layouts …………………………………………………………………………..46
• 55. Boom and Carriage Controls …………………………………………………………47
• 56. Auxiliary Controls ………………………………………………………………………..52
• 57. Float Control ……………………………………………………………………………….54
• 58. Safety Equipment …………………………………………………………………………….55
• 59. Control Locks ……………………………………………………………………………..55
• 60. Load Charts ………………………………………………………………………………..56
• 61. Boom Indicators ………………………………………………………………………….58
• 62. Longitudinal Load Moment Indicator (LLMI) …………………………………….59
• 63. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
• 64. Control (LLMC) System – Manual Control Machines …………………………63
• 65. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
• 66. Control (LLMC) System – Servo Control Machines …………………………..69
• 67. Inclinometer ………………………………………………………………………………..78
• 68. Beacon ………………………………………………………………………………………78
• 69. Fire Extinguisher (if fitted) …………………………………………………………….79
• 70. Before Starting the Engine …………………………………………………………………80
• 71. Starting the Engine …………………………………………………………………………..82
• 72. Immobiliser (if fitted) …………………………………………………………………….83
• 73. Preparing the Machine for Travel ……………………………………………………….86
• 74. Introduction …………………………………………………………………………………86
• 75. Preparing for Road Travel …………………………………………………………….86
• 76. Preparing for Site Travel ……………………………………………………………….87
• 77. Getting the Machine Moving ………………………………………………………………88
• 78. Operating Practices ……………………………………………………………………..88
• 79. Operating Procedure ……………………………………………………………………89
• 80. Stopping and Parking the Machine ……………………………………………………..90
• 81. Working with the Machine …………………………………………………………………91
• 82. Operating Practices and Site Safety ………………………………………………91
• 83. Clothing and Safety Equipment ……………………………………………………..91
• 84. Danger Zone ………………………………………………………………………………91
• 85. Working with the Boom ………………………………………………………………..92
• 86. Use of Machines on Gradients or Slopes ………………………………………101
• 87. Operating Environment ……………………………………………………………………104
• 88. Operating in Low Temperatures …………………………………………………..104
• 89. Operating in High Temperatures ………………………………………………….104
• 90. Tow Hitch Option ……………………………………………………………………………105
• 91. Introduction ……………………………………………………………………………….105
• 92. Connecting the Trailer ………………………………………………………………..106
• 93. Prepare the Trailer For Towing …………………………………………………….107
• 94. Refuelling the Machine ……………………………………………………………………108
• 95. Low Fuel Levels ………………………………………………………………………..108
• 96. Filling the Tank ………………………………………………………………………….108
• 97. Moving a Disabled Machine ……………………………………………………………. 110
• 98. Transporting the Machine ……………………………………………………………….. 111
• 99. Storage of the Machine ………………………………………………………………….. 113
• 100. Introduction ………………………………………………………………………………. 113
• 101. Storage Area ……………………………………………………………………………. 113
• 102. Prepare the Machine for Storage ………………………………………………… 113
• 103. Put the Machine into Storage ……………………………………………………… 113
• 104. During Storage …………………………………………………………………………. 113
• 105. Take the Machine Out of Storage ………………………………………………… 114
• 106. Routine Maintenance
• 107. Service Requirements ……………………………………………………………………. 117
• 108. Introduction ………………………………………………………………………………. 117
• 109. Owner-Operator Support ……………………………………………………………. 117
• 110. Service-Maintenance Agreements ………………………………………………. 117
• 111. Initial Service and Inspection ………………………………………………………. 117
• 112. Fit for Purpose Tests for Lifting Equipment ……………………………………. 118
• 113. Obtaining Replacement Parts ……………………………………………………… 118
• 114. Health and Safety ………………………………………………………………………….. 119
• 115. Lubricants ………………………………………………………………………………… 119
• 116. Battery ……………………………………………………………………………………..121
• 117. Service Schedules ………………………………………………………………………….123
• 118. Introduction ……………………………………………………………………………….123
• 119. How to Use the Service Schedules ………………………………………………123
• 120. Calendar Equivalents …………………………………………………………………123
• 121. Pre-start Cold Checks, Service Points and Fluid Levels ………………….124
• 122. Functional Test and Final Inspection …………………………………………….127
• 123. Fluids, Lubricants and Capacities ……………………………………………………..129
• 124. Coolant Mixtures ……………………………………………………………………….130
• 125. Fuel …………………………………………………………………………………………131
• 126. Prepare the Machine for Maintenance ………………………………………………134
• 127. Introduction ……………………………………………………………………………….134
• 128. How to Make the Machine Safe (Boom Lowered) …………………………..135
• 129. How to Make the Machine Safe
• 130. (Boom Lifted) …………………………………………………………………………….136
• 131. Cleaning the Machine ……………………………………………………………………..138
• 132. Introduction ……………………………………………………………………………….138
• 133. Preparing the Machine for Cleaning ……………………………………………..138
• 134. Cleaning the Machine …………………………………………………………………139
• 135. Checking for Damage ……………………………………………………………………..141
• 136. Check the Machine Body and Structure ………………………………………..141
• 137. Check the Tyres ………………………………………………………………………..141
• 138. Check the Seat and Seat Belt ……………………………………………………..141
• 139. Check the Hydraulic Hoses and Fittings ……………………………………….141
• 140. Check the Electrical Circuits ………………………………………………………..141
• 141. Checking the ROPS-FOPS Structure ……………………………………………142
• 142. Greasing ……………………………………………………………………………………….143
• 143. Introduction ……………………………………………………………………………….143
• 144. Preparing the Machine for Greasing …………………………………………….143
• 145. Every 50 Hours ………………………………………………………………………….144
• 146. Every 500 Hours ………………………………………………………………………..146
• 147. Every 1000 Hours ………………………………………………………………………147
• 148. Oiling ……………………………………………………………………………………………148
• 149. Every 50 Hours ………………………………………………………………………….148
• 150. Access Panels ……………………………………………………………………………….149
• 151. Engine Cover …………………………………………………………………………….149
• 152. Battery Cover ……………………………………………………………………………149
• 153. Rear Grille ………………………………………………………………………………..149
• 154. Undershields …………………………………………………………………………….150
• 155. Seat Base …………………………………………………………………………………151
• 156. Cab Heater Filter ……………………………………………………………………………152
• 157. Cleaning the Cab Heater Filter …………………………………………………….152
• 158. Brakes ………………………………………………………………………………………….153
• 159. Park Brake ………………………………………………………………………………..153
• 160. Foot Brake ………………………………………………………………………………..155
• 161. Electrical System ……………………………………………………………………………156
• 162. Battery ……………………………………………………………………………………..156
• 163. Jump Starting the Engine ……………………………………………………………158
• 164. Fuses ……………………………………………………………………………………….159
• 165. Primary Fuses …………………………………………………………………………..161
• 166. Relays ……………………………………………………………………………………..162
• 167. Engine ………………………………………………………………………………………….164
• 168. Oil and Filter ……………………………………………………………………………..164
• 169. Cooling System …………………………………………………………………………166
• 170. Front End Accessory Drive Belt …………………………………………………..169
• 171. Air Filter ……………………………………………………………………………………171
• 172. Fuel System …………………………………………………………………………………..173
• 173. Introduction ……………………………………………………………………………….173
• 174. Water Separator and Engine Fuel Filter ………………………………………..174
• 175. Bleeding the System ………………………………………………………………….179
• 176. Hydraulic System ……………………………………………………………………………180
• 177. Introduction ……………………………………………………………………………….180
• 178. Releasing the Hydraulic Pressure ………………………………………………..181
• 179. Oil and Filter ……………………………………………………………………………..182
• 180. Hose Burst Protection Valves ………………………………………………………184
• 181. Transmission …………………………………………………………………………………185
• 182. Axles ………………………………………………………………………………………..185
• 183. Tyres and Wheels …………………………………………………………………………..187
• 184. Tyre Inflation ……………………………………………………………………………..187
• 185. Wheel Alignment ……………………………………………………………………………189
• 186. Introduction ……………………………………………………………………………….189
• 187. Electronic Steer Mode Selector ……………………………………………………189
• 188. Wear Pads …………………………………………………………………………………….190
• 189. Boom Wear Pad Clearance …………………………………………………………190
• 190. Windscreen Washer ……………………………………………………………………….191
• 191. Checking the Level …………………………………………………………………….191
• 192. Fire Extinguisher (if fitted) ………………………………………………………………..192
• 193. Checking the Fire Extinguisher ……………………………………………………192
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………193
• 196. Attachments for your Machine ………………………………………………………….194
• 197. Connecting-Disconnecting Hydraulic Hoses ……………………………………….195
• 198. Introduction ……………………………………………………………………………….195
• 199. Connecting the Hydraulic Hoses ………………………………………………….195
• 200. Disconnecting the Hydraulic Hoses ………………………………………………196
• 201. Quick Release Couplings ……………………………………………………………197
• 202. Q-Fit Attachments …………………………………………………………………………..199
• 203. Compact Tool Carrier …………………………………………………………………199
• 204. Fork Mounted Hook ………………………………………………………………………..203
• 205. Safety ………………………………………………………………………………………203
• 206. Installing …………………………………………………………………………………..203
• 207. Removing …………………………………………………………………………………203
• 208. Operation ………………………………………………………………………………….204
• 209. Maintenance ……………………………………………………………………………..204
• 210. 6-in-1 Shovel …………………………………………………………………………………205
• 211. Safety ………………………………………………………………………………………205
• 212. Preparing for Travel ……………………………………………………………………205
• 213. Control ……………………………………………………………………………………..205
• 214. Operation ………………………………………………………………………………….205
• 215. Daily Maintenance ……………………………………………………………………..207
• 216. Manure-Silage Fork with Top Grab ……………………………………………………208
• 217. Safety ………………………………………………………………………………………208
• 218. Control ……………………………………………………………………………………..208
• 219. Preparing for Travel ……………………………………………………………………208
• 220. Installing and Removing ……………………………………………………………..208
• 221. Operation ………………………………………………………………………………….208
• 222. Daily Maintenance ……………………………………………………………………..208
• 223. Work Platforms ………………………………………………………………………………209
• 224. Specifications
• 225. Static Dimensions ………………………………………………………………………….. 211
• 226. 524-50, 527-55 …………………………………………………………………………. 211
• 227. Performance Dimensions ………………………………………………………………..212
• 228. Lift Performance ………………………………………………………………………..212
• 229. Loader Performance …………………………………………………………………..213
• 230. Noise Data …………………………………………………………………………………….214
• 231. Introduction ……………………………………………………………………………….214
• 232. 524-50, 527-55 ………………………………………………………………………….214
• 233. Vibration Data ………………………………………………………………………………..215
• 234. Introduction ……………………………………………………………………………….215
• 235. 524-50, 527-55 ………………………………………………………………………….216
• 236. Tyre Sizes and Pressures ………………………………………………………………..217
• 237. Introduction ……………………………………………………………………………….217
• 238. Specifications ……………………………………………………………………………217
• 239. Trailer Towing ………………………………………………………………………………..218
• 240. Towing Limitations ……………………………………………………………………..218
• 241. Warranty Information
• 242. Machine Service Record Sheet ………………………………………………………..219
• 243. Registration Information ………………………………………………………………….221
• 244. European Community Standards
• 245. EC Declaration of Conformity …………………………………………………………..223
• 246. Introduction ……………………………………………………………………………….223
• 247. Explanation of the EC Declaration of Conformity ……………………………225