JCB 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-0100

Description

• Model List:
  • 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 13
• 29. Axle(s) ………………………………………………………………………………………………………………………………. 15
• 30. Gearbox …………………………………………………………………………………………………………………………….. 16
• 31. Operator Protective Structure ………………………………………………………………………………………………. 18
• 32. Safety Labels
• 33. General ……………………………………………………………………………………………………………………………… 21
• 34. Safety Label Identification ……………………………………………………………………………………………………. 21
• 35. Operator Station
• 36. Component Locations …………………………………………………………………………………………………………. 23
• 37. Interior Switches
• 38. Ignition Switch ……………………………………………………………………………………………………………………. 26
• 39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 26
• 40. Cab Interior Light ……………………………………………………………………………………………………………….. 27
• 41. Console Switches
• 42. General ……………………………………………………………………………………………………………………………… 29
• 43. Road Lights ……………………………………………………………………………………………………………………….. 29
• 44. Rear Fog Lights …………………………………………………………………………………………………………………. 29
• 45. Hazard Warning Lights ……………………………………………………………………………………………………….. 29
• 46. Work Lights ……………………………………………………………………………………………………………………….. 30
• 47. Transmission Mode …………………………………………………………………………………………………………….. 30
• 48. Transmission Disconnect …………………………………………………………………………………………………….. 30
• 49. Information ………………………………………………………………………………………………………………………… 30
• 50. Tilt Lock …………………………………………………………………………………………………………………………….. 30
• 51. Smooth Ride System (SRS) ………………………………………………………………………………………………… 31
• 52. Automatic Smooth Ride System …………………………………………………………………………………………… 31
• 53. Beacon ……………………………………………………………………………………………………………………………… 31
• 54. Heater ……………………………………………………………………………………………………………………………….. 31
• 55. Air-Conditioning ………………………………………………………………………………………………………………….. 31
• 56. Window Heater ………………………………………………………………………………………………………………….. 31
• 57. Inner Boom Extend-Retract …………………………………………………………………………………………………. 32
• 58. Controls Isolation ……………………………………………………………………………………………………………….. 32
• 59. Stabiliser Isolation ………………………………………………………………………………………………………………. 32
• 60. Chassis Levelling ……………………………………………………………………………………………………………….. 32
• 61. Hydraulic Function ……………………………………………………………………………………………………………… 33
• 62. Hydraulic Mode ………………………………………………………………………………………………………………….. 33
• 63. Hydraulic Venting ……………………………………………………………………………………………………………….. 33
• 64. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 33
• 65. Reverse Fan ……………………………………………………………………………………………………………………… 34
• 66. Rear Window Wiper ……………………………………………………………………………………………………………. 34
• 67. Roof Window Wiper ……………………………………………………………………………………………………………. 34
• 68. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 34
• 69. ECO-Power ……………………………………………………………………………………………………………………….. 35
• 70. Auto 2WD ………………………………………………………………………………………………………………………….. 35
• 71. Operation
• 72. Introduction
• 73. General ……………………………………………………………………………………………………………………………… 37
• 74. Operating Safety
• 75. General ……………………………………………………………………………………………………………………………… 38
• 76. Worksite Safety ………………………………………………………………………………………………………………….. 40
• 77. Risk Assessment ……………………………………………………………………………………………………………….. 41
• 78. Walk-Around Inspection
• 79. General ……………………………………………………………………………………………………………………………… 43
• 80. Entering and Leaving the Operator Station
• 81. General ……………………………………………………………………………………………………………………………… 44
• 82. Emergency Exit ………………………………………………………………………………………………………………….. 44
• 83. Doors
• 84. Operator Door ……………………………………………………………………………………………………………………. 47
• 85. Windows
• 86. Rear Window …………………………………………………………………………………………………………………….. 51
• 87. Battery Isolator
• 88. General ……………………………………………………………………………………………………………………………… 53
• 89. Before Starting the Engine
• 90. General ……………………………………………………………………………………………………………………………… 54
• 91. Operator Seat
• 92. General ……………………………………………………………………………………………………………………………… 55
• 93. Basic Seat …………………………………………………………………………………………………………………………. 55
• 94. Suspension Seat ………………………………………………………………………………………………………………… 56
• 95. Heated Seat Controls …………………………………………………………………………………………………………. 59
• 96. Seat Belt
• 97. General ……………………………………………………………………………………………………………………………… 60
• 98. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 60
• 99. Static Seat Belt ………………………………………………………………………………………………………………….. 61
• 100. Mirrors
• 101. General ……………………………………………………………………………………………………………………………… 63
• 102. Starting the Engine
• 103. General ……………………………………………………………………………………………………………………………… 64
• 104. Immobiliser ………………………………………………………………………………………………………………………… 67
• 105. Stopping and Parking
• 106. General ……………………………………………………………………………………………………………………………… 71
• 107. Preparing for Travel
• 108. General ……………………………………………………………………………………………………………………………… 72
• 109. Preparing for Road Travel …………………………………………………………………………………………………… 72
• 110. Preparing for Worksite Travel ………………………………………………………………………………………………. 75
• 111. Smooth Ride System (SRS) ………………………………………………………………………………………………… 78
• 112. Beacon ……………………………………………………………………………………………………………………………… 80
• 113. Safety Equipment
• 114. Control Lock ………………………………………………………………………………………………………………………. 82
• 115. Drive Controls
• 116. Steering Wheel ………………………………………………………………………………………………………………….. 85
• 117. Steering Column ………………………………………………………………………………………………………………… 85
• 118. Accelerator Pedal ……………………………………………………………………………………………………………….. 85
• 119. Service Brake Pedal …………………………………………………………………………………………………………… 85
• 120. Inching Pedal …………………………………………………………………………………………………………………….. 86
• 121. Park Brake ………………………………………………………………………………………………………………………… 86
• 122. Transmission Drive Lever ……………………………………………………………………………………………………. 86
• 123. Gear Lever ………………………………………………………………………………………………………………………… 90
• 124. Transmission Dump Switch …………………………………………………………………………………………………. 96
• 125. Steer Mode Control ……………………………………………………………………………………………………………. 97
• 126. Transmission Mode …………………………………………………………………………………………………………….. 97
• 127. Instruments
• 128. Instrument Panel ………………………………………………………………………………………………………………… 98
• 129. Getting the Machine Moving
• 130. General ……………………………………………………………………………………………………………………………. 120
• 131. Slopes
• 132. General ……………………………………………………………………………………………………………………………. 123
• 133. Driving on Slopes …………………………………………………………………………………………………………….. 123
• 134. Working on Slopes …………………………………………………………………………………………………………… 124
• 135. Driving the Machine
• 136. Steer Modes …………………………………………………………………………………………………………………….. 126
• 137. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 127
• 138. TorqueLock ………………………………………………………………………………………………………………………. 127
• 139. Towing Other Equipment …………………………………………………………………………………………………… 128
• 140. Operating Levers-Pedals
• 141. General ……………………………………………………………………………………………………………………………. 151
• 142. Control Layouts ………………………………………………………………………………………………………………… 152
• 143. Boom Controls …………………………………………………………………………………………………………………. 152
• 144. Chassis Levelling Controls ………………………………………………………………………………………………… 156
• 145. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 159
• 146. Lifting and Loading
• 147. General ……………………………………………………………………………………………………………………………. 166
• 148. Load Charts …………………………………………………………………………………………………………………….. 166
• 149. Boom Indicators ……………………………………………………………………………………………………………….. 169
• 150. Inclinometers ……………………………………………………………………………………………………………………. 169
• 151. Interlocks …………………………………………………………………………………………………………………………. 170
• 152. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 170
• 153. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 174
• 154. Working with the Boom
• 155. General ……………………………………………………………………………………………………………………………. 179
• 156. Fork Ratings …………………………………………………………………………………………………………………….. 180
• 157. Repositioning the Forks …………………………………………………………………………………………………….. 180
• 158. Working with Pallets …………………………………………………………………………………………………………. 181
• 159. Working with Bales …………………………………………………………………………………………………………… 183
• 160. Working with Irregular Loads ……………………………………………………………………………………………… 184
• 161. Stacking Loads ………………………………………………………………………………………………………………… 185
• 162. Filling the Shovel ……………………………………………………………………………………………………………… 186
• 163. Loading a Truck ……………………………………………………………………………………………………………….. 188
• 164. Adjusting the Boom ………………………………………………………………………………………………………….. 189
• 165. Heating, Ventilating and Air-Conditioning (HVAC)
• 166. General ……………………………………………………………………………………………………………………………. 190
• 167. Air-Conditioning Controls …………………………………………………………………………………………………… 190
• 168. Face Level Fan ………………………………………………………………………………………………………………… 191
• 169. Fire Extinguisher
• 170. General ……………………………………………………………………………………………………………………………. 192
• 171. Moving a Disabled Machine
• 172. Jump-Starting the Engine ………………………………………………………………………………………………….. 193
• 173. Recovery Hitch …………………………………………………………………………………………………………………. 194
• 174. Lifting the Machine
• 175. General ……………………………………………………………………………………………………………………………. 197
• 176. Transporting the Machine
• 177. General ……………………………………………………………………………………………………………………………. 201
• 178. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 201
• 179. Operating Environment
• 180. General ……………………………………………………………………………………………………………………………. 207
• 181. Operating in Low Temperatures …………………………………………………………………………………………. 207
• 182. Operating in High Temperatures …………………………………………………………………………………………. 208
• 183. Refuelling
• 184. General ……………………………………………………………………………………………………………………………. 209
• 185. Low Fuel Levels ……………………………………………………………………………………………………………….. 209
• 186. Filling the Tank …………………………………………………………………………………………………………………. 209
• 187. Attachments
• 188. Working with Attachments
• 189. Introduction ………………………………………………………………………………………………………………………. 213
• 190. Attachments for your Machine ……………………………………………………………………………………………. 213
• 191. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 214
• 192. Tool Carrier
• 193. General ……………………………………………………………………………………………………………………………. 222
• 194. Quick-fit Carriage
• 195. General ……………………………………………………………………………………………………………………………. 227
• 196. Tow Hitches
• 197. General ……………………………………………………………………………………………………………………………. 231
• 198. Ladder Hitch …………………………………………………………………………………………………………………….. 234
• 199. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 238
• 200. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 240
• 201. Side-Shift Carriage
• 202. General ……………………………………………………………………………………………………………………………. 243
• 203. Jibs
• 204. General ……………………………………………………………………………………………………………………………. 248
• 205. Extension Jib ……………………………………………………………………………………………………………………. 248
• 206. Roof Truss Jib ………………………………………………………………………………………………………………….. 249
• 207. Hooks
• 208. Fork-Mounted Hook ………………………………………………………………………………………………………….. 252
• 209. Work Platforms
• 210. General ……………………………………………………………………………………………………………………………. 254
• 211. Preservation and Storage
• 212. Cleaning
• 213. General ……………………………………………………………………………………………………………………………. 255
• 214. Preparation ………………………………………………………………………………………………………………………. 256
• 215. Checking For Damage
• 216. General ……………………………………………………………………………………………………………………………. 257
• 217. Storage
• 218. General ……………………………………………………………………………………………………………………………. 258
• 219. Put into Storage ……………………………………………………………………………………………………………….. 259
• 220. During Storage …………………………………………………………………………………………………………………. 259
• 221. Take out of Storage ………………………………………………………………………………………………………….. 260
• 222. Security
• 223. General ……………………………………………………………………………………………………………………………. 261
• 224. JCB Plantguard ………………………………………………………………………………………………………………… 261
• 225. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 261
• 226. LiveLink …………………………………………………………………………………………………………………………… 261
• 227. Maintenance
• 228. Introduction
• 229. General ……………………………………………………………………………………………………………………………. 263
• 230. Owner-Operator Support ……………………………………………………………………………………………………. 263
• 231. Service-Maintenance Agreements ………………………………………………………………………………………. 264
• 232. Initial Service and Inspection ……………………………………………………………………………………………… 264
• 233. Obtaining Spare Parts ………………………………………………………………………………………………………. 264
• 234. Maintenance Safety
• 235. General ……………………………………………………………………………………………………………………………. 265
• 236. Fluids and Lubricants ……………………………………………………………………………………………………….. 266
• 237. Maintenance Schedules
• 238. General ……………………………………………………………………………………………………………………………. 270
• 239. How to Use the Maintenance Schedules …………………………………………………………………………….. 270
• 240. Maintenance Intervals ……………………………………………………………………………………………………….. 270
• 241. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 271
• 242. Functional Tests and Final Inspection …………………………………………………………………………………. 274
• 243. Maintenance Positions
• 244. General ……………………………………………………………………………………………………………………………. 277
• 245. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 277
• 246. Maintenance Position – Boom Raised …………………………………………………………………………………. 278
• 247. Service Points
• 248. General ……………………………………………………………………………………………………………………………. 281
• 249. Access Apertures
• 250. General ……………………………………………………………………………………………………………………………. 312
• 251. Battery Cov