JCB 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall Operator Manual 9831-7650

Description

• Model List:
  • 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 Loadall

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 2
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 13
• 29. Axle(s) ………………………………………………………………………………………………………………………………. 14
• 30. Gearbox …………………………………………………………………………………………………………………………….. 16
• 31. Operator Protective Structure ………………………………………………………………………………………………. 17
• 32. Safety Labels
• 33. General ……………………………………………………………………………………………………………………………… 20
• 34. Safety Label Identification ……………………………………………………………………………………………………. 20
• 35. Operator Station
• 36. Component Locations …………………………………………………………………………………………………………. 22
• 37. Interior Switches
• 38. Ignition Switch ……………………………………………………………………………………………………………………. 24
• 39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
• 40. Cab Interior Light ……………………………………………………………………………………………………………….. 25
• 41. Console Switches
• 42. General ……………………………………………………………………………………………………………………………… 26
• 43. Road Lights ……………………………………………………………………………………………………………………….. 26
• 44. Rear Fog Lights …………………………………………………………………………………………………………………. 26
• 45. Hazard Warning Lights ……………………………………………………………………………………………………….. 26
• 46. Work Lights ……………………………………………………………………………………………………………………….. 27
• 47. Transmission Mode …………………………………………………………………………………………………………….. 27
• 48. Transmission Disconnect …………………………………………………………………………………………………….. 27Table of Contents
• 49. ii 9831-7650-2 ii
• 50. Information ………………………………………………………………………………………………………………………… 27
• 51. Tilt Lock …………………………………………………………………………………………………………………………….. 27
• 52. Automatic Smooth Ride System …………………………………………………………………………………………… 27
• 53. Beacon ……………………………………………………………………………………………………………………………… 28
• 54. Window Heater ………………………………………………………………………………………………………………….. 28
• 55. Controls Isolation ……………………………………………………………………………………………………………….. 28
• 56. Chassis Levelling ……………………………………………………………………………………………………………….. 28
• 57. Hydraulic Mode ………………………………………………………………………………………………………………….. 28
• 58. Hydraulic Venting ……………………………………………………………………………………………………………….. 28
• 59. Reverse Fan ……………………………………………………………………………………………………………………… 29
• 60. Rear Window Wiper ……………………………………………………………………………………………………………. 29
• 61. Roof Window Wiper ……………………………………………………………………………………………………………. 29
• 62. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 29
• 63. ECO-Power ……………………………………………………………………………………………………………………….. 29
• 64. Auto 2WD ………………………………………………………………………………………………………………………….. 30
• 65. 2WD-4WD …………………………………………………………………………………………………………………………. 30
• 66. Trailer Brake Test ……………………………………………………………………………………………………………….. 30
• 67. Operation
• 68. Introduction
• 69. General ……………………………………………………………………………………………………………………………… 31
• 70. Operating Safety
• 71. General ……………………………………………………………………………………………………………………………… 32
• 72. Worksite Safety ………………………………………………………………………………………………………………….. 34
• 73. Risk Assessment ……………………………………………………………………………………………………………….. 35
• 74. Walk-Around Inspection
• 75. General ……………………………………………………………………………………………………………………………… 37
• 76. Entering and Leaving the Operator Station
• 77. General ……………………………………………………………………………………………………………………………… 38
• 78. Emergency Exit ………………………………………………………………………………………………………………….. 38
• 79. Doors
• 80. Operator Door ……………………………………………………………………………………………………………………. 40
• 81. Windows
• 82. Rear Window …………………………………………………………………………………………………………………….. 42
• 83. Battery Isolator
• 84. General ……………………………………………………………………………………………………………………………… 43
• 85. Before Starting the Engine
• 86. General ……………………………………………………………………………………………………………………………… 44
• 87. Operator Seat
• 88. General ……………………………………………………………………………………………………………………………… 45
• 89. Basic Seat …………………………………………………………………………………………………………………………. 45
• 90. Suspension Seat ………………………………………………………………………………………………………………… 46
• 91. Heated Seat Controls …………………………………………………………………………………………………………. 49
• 92. Seat Belt
• 93. General ……………………………………………………………………………………………………………………………… 50
• 94. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
• 95. Mirrors
• 96. General ……………………………………………………………………………………………………………………………… 52
• 97. Starting the Engine
• 98. General ……………………………………………………………………………………………………………………………… 53
• 99. Immobiliser ………………………………………………………………………………………………………………………… 55
• 100. Stopping and Parking
• 101. General ……………………………………………………………………………………………………………………………… 59
• 102. Preparing for Travel
• 103. General ……………………………………………………………………………………………………………………………… 60
• 104. Preparing for Road Travel …………………………………………………………………………………………………… 60
• 105. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
• 106. Smooth Ride System (SRS) ………………………………………………………………………………………………… 65
• 107. Beacon ……………………………………………………………………………………………………………………………… 66
• 108. Safety Equipment
• 109. Control Lock ………………………………………………………………………………………………………………………. 68
• 110. Drive Controls
• 111. Steering Wheel ………………………………………………………………………………………………………………….. 69
• 112. Steering Column ………………………………………………………………………………………………………………… 69
• 113. Accelerator Pedal ……………………………………………………………………………………………………………….. 69
• 114. Service Brake Pedal …………………………………………………………………………………………………………… 69
• 115. Inching Pedal …………………………………………………………………………………………………………………….. 70
• 116. Park Brake ………………………………………………………………………………………………………………………… 70
• 117. Transmission Drive Lever ……………………………………………………………………………………………………. 70
• 118. Gear Lever ………………………………………………………………………………………………………………………… 72
• 119. Transmission Dump Switch …………………………………………………………………………………………………. 77
• 120. Steer Mode Control ……………………………………………………………………………………………………………. 77
• 121. Transmission Mode …………………………………………………………………………………………………………….. 77
• 122. Instruments
• 123. Instrument Panel ………………………………………………………………………………………………………………… 79
• 124. Getting the Machine Moving
• 125. General ……………………………………………………………………………………………………………………………. 101
• 126. Slopes
• 127. General ……………………………………………………………………………………………………………………………. 104
• 128. Driving on Slopes …………………………………………………………………………………………………………….. 104
• 129. Working on Slopes …………………………………………………………………………………………………………… 105
• 130. Driving the Machine
• 131. Steer Modes …………………………………………………………………………………………………………………….. 107
• 132. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 108
• 133. TorqueLock ………………………………………………………………………………………………………………………. 108
• 134. Towing Other Equipment …………………………………………………………………………………………………… 109
• 135. Operating Levers-Pedals
• 136. General ……………………………………………………………………………………………………………………………. 112
• 137. Control Layouts ………………………………………………………………………………………………………………… 112
• 138. Boom Controls …………………………………………………………………………………………………………………. 112
• 139. Chassis Levelling Controls ………………………………………………………………………………………………… 113
• 140. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 114
• 141. Lifting and Loading
• 142. General ……………………………………………………………………………………………………………………………. 117
• 143. Load Charts …………………………………………………………………………………………………………………….. 117
• 144. Boom Indicators ……………………………………………………………………………………………………………….. 120
• 145. Inclinometers ……………………………………………………………………………………………………………………. 120
• 146. Interlocks …………………………………………………………………………………………………………………………. 121
• 147. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 121
• 148. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 125
• 149. Working with the Boom
• 150. General ……………………………………………………………………………………………………………………………. 130
• 151. Fork Ratings …………………………………………………………………………………………………………………….. 131
• 152. Repositioning the Forks …………………………………………………………………………………………………….. 131
• 153. Working with Pallets …………………………………………………………………………………………………………. 132
• 154. Working with Bales …………………………………………………………………………………………………………… 134
• 155. Working with Irregular Loads ……………………………………………………………………………………………… 135
• 156. Stacking Loads ………………………………………………………………………………………………………………… 136
• 157. Filling the Shovel ……………………………………………………………………………………………………………… 137
• 158. Loading a Truck ……………………………………………………………………………………………………………….. 138
• 159. Adjusting the Boom ………………………………………………………………………………………………………….. 138
• 160. Heating, Ventilating and Air-Conditioning (HVAC)
• 161. General ……………………………………………………………………………………………………………………………. 140
• 162. Air-Conditioning Controls …………………………………………………………………………………………………… 140
• 163. Face Level Fan ………………………………………………………………………………………………………………… 141
• 164. Fire Extinguisher
• 165. General ……………………………………………………………………………………………………………………………. 142
• 166. Moving a Disabled Machine
• 167. Jump-Starting the Engine ………………………………………………………………………………………………….. 143
• 168. Recovery Hitch …………………………………………………………………………………………………………………. 143
• 169. Lifting the Machine
• 170. General ……………………………………………………………………………………………………………………………. 146
• 171. Transporting the Machine
• 172. General ……………………………………………………………………………………………………………………………. 149
• 173. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 149
• 174. Operating Environment
• 175. General ……………………………………………………………………………………………………………………………. 153
• 176. Operating in Low Temperatures …………………………………………………………………………………………. 153
• 177. Operating in High Temperatures …………………………………………………………………………………………. 154
• 178. Refuelling
• 179. General ……………………………………………………………………………………………………………………………. 155
• 180. Low Fuel Levels ……………………………………………………………………………………………………………….. 155
• 181. Filling the Tank …………………………………………………………………………………………………………………. 155
• 182. Attachments
• 183. Working with Attachments
• 184. Introduction ………………………………………………………………………………………………………………………. 159
• 185. Attachments for your Machine ……………………………………………………………………………………………. 159
• 186. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 160
• 187. Quick-fit Carriage
• 188. General ……………………………………………………………………………………………………………………………. 164
• 189. Tow Hitches
• 190. General ……………………………………………………………………………………………………………………………. 168
• 191. Ladder Hitch …………………………………………………………………………………………………………………….. 171
• 192. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 175
• 193. Jibs
• 194. General ……………………………………………………………………………………………………………………………. 177
• 195. Extension Jib ……………………………………………………………………………………………………………………. 177
• 196. Roof Truss Jib ………………………………………………………………………………………………………………….. 178
• 197. Hooks
• 198. Fork-Mounted Hook ………………………………………………………………………………………………………….. 181
• 199. Work Platforms
• 200. General ……………………………………………………………………………………………………………………………. 183
• 201. Preservation and Storage
• 202. Cleaning
• 203. General ……………………………………………………………………………………………………………………………. 185
• 204. Preparation ………………………………………………………………………………………………………………………. 186
• 205. Checking For Damage
• 206. General ……………………………………………………………………………………………………………………………. 187
• 207. Storage
• 208. General ……………………………………………………………………………………………………………………………. 188
• 209. Put into Storage ……………………………………………………………………………………………………………….. 188
• 210. During Storage …………………………………………………………………………………………………………………. 189
• 211. Take out of Storage ………………………………………………………………………………………………………….. 189
• 212. Security
• 213. General ……………………………………………………………………………………………………………………………. 190
• 214. JCB Plantguard ………………………………………………………………………………………………………………… 190
• 215. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 190
• 216. LiveLink …………………………………………………………………………………………………………………………… 190
• 217. Maintenance
• 218. Introduction
• 219. General ……………………………………………………………………………………………………………………………. 191
• 220. Owner-Operator Support ……………………………………………………………………………………………………. 191
• 221. Service-Maintenance Agreements ………………………………………………………………………………………. 192
• 222. Initial Service and Inspection ……………………………………………………………………………………………… 192
• 223. Obtaining Spare Parts ………………………………………………………………………………………………………. 192
• 224. Maintenance Safety
• 225. General ……………………………………………………………………………………………………………………………. 193
• 226. Fluids and Lubricants ……………………………………………………………………………………………………….. 194
• 227. Maintenance Schedules
• 228. General ……………………………………………………………………………………………………………………………. 198
• 229. How to Use the Maintenance Schedules …………………………………………………………………………….. 198
• 230. Maintenance Intervals ……………………………………………………………………………………………………….. 198
• 231. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 199
• 232. Functional Tests and Final Inspection …………………………………………………………………………………. 201
• 233. Maintenance Positions
• 234. General ……………………………………………………………………………………………………………………………. 204
• 235. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 204
• 236. Maintenance Position – Boom Raised …………………………………………………………………………………. 205
• 237. Service Points
• 238. General ……………………………………………………………………………………………………………………………. 208
• 239. Access Apertures
• 240. General ……………………………………………………………………………………………………………………………. 215
• 241. Battery Cover …………………………………………………………………………………………………………………… 215
• 242. Engine Compartment Cover ………………………………………………………………………………………………. 216
• 243. Rear Cover ………………………………………………………………………………………………………………………. 217
• 244. Undershield ……………………………………………………………………………………………………………………… 218
• 245. Tools
• 246. General ……………………………………………………………………………………………………………………………. 219
• 247. Toolbox ……………………………………………………………………………………………………………………………. 219
• 248. Lubrication
• 249. General ……………………………………………………………………………………………………………………………. 220
• 250. Preparation ………………………………………………………………………………………………………………………. 220
• 251. Attachments
• 252. General ……………………………………………………………………………………