JCB 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper Operator Manual 9831-4200

Description

• Model List:
  • 6T-1 Front Tip, 6T-1 Swivel Tip, 7T-1 Front Tip Hi-Viz, 9T-1 Front Tip Dumper

• 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Location of Manual ………………………………………………………………………………………………………………. 2
• 10. Safety
• 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 12. Safety Warnings …………………………………………………………………………………………………………………… 3
• 13. General Safety …………………………………………………………………………………………………………………….. 4
• 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 15. About the Product
• 16. Introduction
• 17. General ……………………………………………………………………………………………………………………………….. 7
• 18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 19. Product Compliance ……………………………………………………………………………………………………………… 7
• 20. Description
• 21. General ……………………………………………………………………………………………………………………………….. 8
• 22. Intended Use ……………………………………………………………………………………………………………………….. 8
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 24. Main Component Locations …………………………………………………………………………………………………… 8
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 12
• 27. Engine ………………………………………………………………………………………………………………………………. 12
• 28. Axle ………………………………………………………………………………………………………………………………….. 13
• 29. Gearbox …………………………………………………………………………………………………………………………….. 15
• 30. Operator Protective Structure ………………………………………………………………………………………………. 16
• 31. Safety Labels
• 32. General ……………………………………………………………………………………………………………………………… 20
• 33. Safety Label Identification ……………………………………………………………………………………………………. 20
• 34. Operator Station
• 35. Component Locations …………………………………………………………………………………………………………. 24
• 36. Interior Switches
• 37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 26
• 38. Cab Interior Light ……………………………………………………………………………………………………………….. 26
• 39. Console Switches
• 40. General ……………………………………………………………………………………………………………………………… 28
• 41. Road Lights ……………………………………………………………………………………………………………………….. 28
• 42. Hazard Warning Lights ……………………………………………………………………………………………………….. 28
• 43. Work Lights ……………………………………………………………………………………………………………………….. 28
• 44. Fan Switch ………………………………………………………………………………………………………………………… 28
• 45. Front Window Wiper …………………………………………………………………………………………………………… 29
• 46. Rear Window Wiper ……………………………………………………………………………………………………………. 29
• 47. Ignition Switch ……………………………………………………………………………………………………………………. 29
• 48. Operation
• 49. Introduction
• 50. General ……………………………………………………………………………………………………………………………… 31
• 51. Operating Safety
• 52. General ……………………………………………………………………………………………………………………………… 32
• 53. Worksite Safety ………………………………………………………………………………………………………………….. 34
• 54. Risk Assessment ……………………………………………………………………………………………………………….. 34
• 55. Walk-Around Inspection
• 56. General ……………………………………………………………………………………………………………………………… 37
• 57. Entering and Leaving the Operator Station
• 58. General ……………………………………………………………………………………………………………………………… 38
• 59. Doors
• 60. Operator Door ……………………………………………………………………………………………………………………. 40
• 61. Battery Isolator
• 62. General ……………………………………………………………………………………………………………………………… 41
• 63. Before Starting the Engine
• 64. General ……………………………………………………………………………………………………………………………… 42
• 65. Operator Seat
• 66. General ……………………………………………………………………………………………………………………………… 43
• 67. Suspension Seat ………………………………………………………………………………………………………………… 43
• 68. Seat Belt
• 69. General ……………………………………………………………………………………………………………………………… 45
• 70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
• 71. Mirrors
• 72. General ……………………………………………………………………………………………………………………………… 47
• 73. Visual Aids
• 74. General ……………………………………………………………………………………………………………………………… 49
• 75. Starting the Engine
• 76. General ……………………………………………………………………………………………………………………………… 51
• 77. Warming Up ………………………………………………………………………………………………………………………. 52
• 78. Stopping and Parking
• 79. General ……………………………………………………………………………………………………………………………… 53
• 80. Preparing for Travel
• 81. General ……………………………………………………………………………………………………………………………… 54
• 82. Preparing for Road Travel …………………………………………………………………………………………………… 54
• 83. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
• 84. Beacon ……………………………………………………………………………………………………………………………… 55
• 85. Safety Equipment
• 86. Articulation Lock …………………………………………………………………………………………………………………. 59
• 87. Drive Controls
• 88. Steering Wheel ………………………………………………………………………………………………………………….. 61
• 89. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
• 90. Service Brake Pedal …………………………………………………………………………………………………………… 61
• 91. Dump Pedal ………………………………………………………………………………………………………………………. 61
• 92. Park Brake ………………………………………………………………………………………………………………………… 61
• 93. Transmission Drive Lever ……………………………………………………………………………………………………. 62
• 94. Gear Lever ………………………………………………………………………………………………………………………… 63
• 95. Instruments
• 96. Instrument Panel ………………………………………………………………………………………………………………… 64
• 97. Speedometer ……………………………………………………………………………………………………………………… 65
• 98. Getting the Machine Moving
• 99. General ……………………………………………………………………………………………………………………………… 67
• 100. Slopes
• 101. General ……………………………………………………………………………………………………………………………… 69
• 102. Driving on Slopes ………………………………………………………………………………………………………………. 69
• 103. Working on Slopes …………………………………………………………………………………………………………….. 69
• 104. Driving the Machine
• 105. General ……………………………………………………………………………………………………………………………… 71
• 106. Operating Levers-Pedals
• 107. Control Layouts ………………………………………………………………………………………………………………….. 73
• 108. Dumper Body Controls ……………………………………………………………………………………………………….. 73
• 109. Working with the Dumper Body
• 110. General ……………………………………………………………………………………………………………………………… 75
• 111. Heating, Ventilating and Air-Conditioning (HVAC)
• 112. Cab Heater Controls …………………………………………………………………………………………………………… 76
• 113. Power Sockets
• 114. Auxiliary Power Socket ……………………………………………………………………………………………………….. 77
• 115. Fire Extinguisher
• 116. General ……………………………………………………………………………………………………………………………… 78
• 117. Moving a Disabled Machine
• 118. General ……………………………………………………………………………………………………………………………… 79
• 119. Jump-Starting the Engine ……………………………………………………………………………………………………. 79
• 120. Retrieval ……………………………………………………………………………………………………………………………. 80
• 121. Lifting the Machine
• 122. General ……………………………………………………………………………………………………………………………… 83
• 123. Transporting the Machine
• 124. General ……………………………………………………………………………………………………………………………… 85
• 125. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 85
• 126. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 86
• 127. Operating Environment
• 128. General ……………………………………………………………………………………………………………………………… 88
• 129. Operating in Low Temperatures …………………………………………………………………………………………… 88
• 130. Operating in High Temperatures …………………………………………………………………………………………… 89
• 131. Refuelling
• 132. General ……………………………………………………………………………………………………………………………… 90
• 133. Low Fuel Levels …………………………………………………………………………………………………………………. 90
• 134. Filling the Tank …………………………………………………………………………………………………………………… 90
• 135. Preservation and Storage
• 136. Cleaning
• 137. General ……………………………………………………………………………………………………………………………… 93
• 138. Preparation ………………………………………………………………………………………………………………………… 93
• 139. Checking For Damage
• 140. General ……………………………………………………………………………………………………………………………… 95
• 141. Storage
• 142. General ……………………………………………………………………………………………………………………………… 96
• 143. Put into Storage …………………………………………………………………………………………………………………. 96
• 144. During Storage …………………………………………………………………………………………………………………… 96
• 145. Take out of Storage ……………………………………………………………………………………………………………. 97
• 146. Security
• 147. General ……………………………………………………………………………………………………………………………… 98
• 148. JCB Plantguard ………………………………………………………………………………………………………………….. 98
• 149. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 98
• 150. LiveLink …………………………………………………………………………………………………………………………….. 98
• 151. Maintenance
• 152. Introduction
• 153. General ……………………………………………………………………………………………………………………………… 99
• 154. Owner-Operator Support ……………………………………………………………………………………………………… 99
• 155. Service-Maintenance Agreements ………………………………………………………………………………………. 100
• 156. Obtaining Spare Parts ………………………………………………………………………………………………………. 100
• 157. Decommissioning ……………………………………………………………………………………………………………… 100
• 158. Maintenance Safety
• 159. General ……………………………………………………………………………………………………………………………. 101
• 160. Fluids and Lubricants ……………………………………………………………………………………………………….. 102
• 161. Maintenance Schedules
• 162. General ……………………………………………………………………………………………………………………………. 107
• 163. How to Use the Maintenance Schedules …………………………………………………………………………….. 107
• 164. Maintenance Intervals ……………………………………………………………………………………………………….. 107
• 165. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 108
• 166. Functional Tests and Final Inspection …………………………………………………………………………………. 110
• 167. Maintenance Positions
• 168. General ……………………………………………………………………………………………………………………………. 112
• 169. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………. 112
• 170. Maintenance Position (Dumper Body Raised) ………………………………………………………………………. 112
• 171. Service Points
• 172. General ……………………………………………………………………………………………………………………………. 116
• 173. Access Apertures
• 174. General ……………………………………………………………………………………………………………………………. 122
• 175. Engine Compartment Cover ………………………………………………………………………………………………. 122
• 176. Transmission Cover ………………………………………………………………………………………………………….. 123
• 177. Lubrication
• 178. General ……………………………………………………………………………………………………………………………. 125
• 179. Preparation ………………………………………………………………………………………………………………………. 125
• 180. Body and Framework
• 181. General …………………………………………………………………………………………………………………………… 126
• 182. Slew Ring Bearings ………………………………………………………………………………………………………….. 126
• 183. Pivot Pins ………………………………………………………………………………………………………………………… 127
• 184. Operator Station
• 185. Operator Protective Structure …………………………………………………………………………………………….. 129
• 186. Seat Belt …………………………………………………………………………………………………………………………. 129
• 187. Controls …………………………………………………………………………………………………………………………… 130
• 188. Heating, Ventilating and Air-Conditioning (HVAC)
• 189. Fresh Air Filter …………………………………………………………………………………………………………………. 131
• 190. Engine
• 191. General …………………………………………………………………………………………………………………………… 132
• 192. Oil …………………………………………………………………………………………………………………………………… 132
• 193. Drive Belt ………………………………………………………………………………………………………………………… 135
• 194. Air Filter
• 195. General …………………………………………………………………………………………………………………………… 136
• 196. Fuel System
• 197. General …………………………………………………………………………………………………………………………… 137
• 198. Fuel Filter ………………………………………………………………………………………………………………………… 137
• 199. Engine Fuel Filter …………………………………………………………………………………………………………….. 138
• 200. Water Separator ………………………………………………………………………………………………………………. 139
• 201. Cooling System
• 202. General …………………………………………………………………………………………………………………………… 140
• 203. Coolant ……………………………………………………………………………………………………………………………. 140
• 204. Cooling Pack …………………………………………………………………………………………………………………… 140
• 205. Brakes
• 206. General …………………………………………………………………………………………………………………………… 142
• 207. Park Brake ………………………………………………………………………………………………………………………. 142
• 208. Service Brake ………………………………………………………………………………………………………………….. 143
• 209. Gearbox
• 210. Oil …………………………………………………………………………………………………………………………………… 145
• 211. Steering System
• 212. General …………………………………………………………………………………………………………………………… 146
• 213. Driveshafts
• 214. General …………………………………………………………………………………………………………………………… 147
• 215. Wheels
• 216. General …………………………………………………………………………………………………………………………… 148
• 217. Tyres
• 218. General …………………………………………………………………………………………………………………………… 150
• 219. Hydraulic System
• 220. General …………………………………………………………………………………………………………………………… 152
• 221. Services ………………………………………………………………………………………………………………………….. 152
• 222. Hydraulic Oil ……………………………………………………………………………………………………………………. 153
• 223. Cylinders – Rams ……………………………………………………………………………………………………………… 154
• 224. Electrical System
• 225. General …………………………………………………………………………………………………………………………… 155
• 226. Battery …………………………………………………………………………………………………………………………….. 156
• 227. Battery Isolator ………………………………………………………………………………………………………………… 158
• 228. Fuses ……………………………………………………………………………………………………………………………… 158
• 229. Relays …………………………………………………………………………………………………………………………….. 158
• 230. Window Washer
• 231. Check (Level) …………………………………………………………………………………………………………………… 159
• 232. Technical Data
• 233. Static Dimensions
• 234. Dimensions ………………………………………………………………………………………………………………………. 161
• 235. Weights …………………………………………………………………………………………………………………………… 163
• 236. Visibility Diagrams …………………………………………………………………………………………………………….. 164
• 237. Performance Dimensions
• 238. Driving Performance …………………………………………………………………………………………………………. 171
• 239. Noise Emissions
• 240. General ……………………………………………………………………………………………………………………………. 172
• 241. Noise Data ………………………………………………………………………………………………………………………. 172
• 242. Vibration Emissions
• 243. General ……………………………………………………………………………………………………………………………. 173
• 244. Vibration Data ………………………………………………………………………………………………………………….. 174
• 245. Fluids, Lubricants and Capacities
• 246. General ……………………………………………………………………………………………………………………………. 175
• 247. Fuel ………………………………………………………………………………………………………………………………… 175
• 248. Coolant ……………………………………………………………………………………………………………………………. 179
• 249. Torque Values
• 250. General ……………………………………………………………………………………………………………………………. 180
• 251. Electrical System
• 252. General ……………………………………………………………………………………………………………………………. 181
• 253. Bulbs ………………………………………………………………………………………………………………………………. 181
• 254. Fuses ………………………………………………………………………………………………………………………………. 181
• 255. Relays …………………………………………………………………………………………………………………………….. 183
• 256. Engine
• 257. General ……………………………………………………………………………………………………………………………. 185
• 258. Hydraulic System
• 259. General ……………………………………………………………………………………………………………………………. 186
• 260. Hydraulic Hose Burst Pressures …………………………………………………………………………………………. 186
• 261. Wheels and Tyres
• 262. General ……………………………………………………………………………………………………………………………. 188
• 263. Tyre Sizes and Pressures …………………………………………………………………………………………………. 188
• 264. Declaration of Conformity
• 265. General ………………………………………………….