JCB 714, 718 Articulated Dump Truck Tier 3 Operator Manual 9811-8000

Description

• Model List:
  • 714, 718 Articulated Dump Truck Tier 3

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Articulated Dump Truck …………………………………………………….2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….4
• 17. Safety – Yours and Others ………………………………………………………………4
• 18. General Safety ……………………………………………………………………………..4
• 19. Operating Safety …………………………………………………………………………..6
• 20. Maintenance Safety ……………………………………………………………………….9
• 21. Safety Labels …………………………………………………………………………………..14
• 22. Introduction …………………………………………………………………………………14
• 23. Safety Label Identification …………………………………………………………….15
• 24. Part Numbers and Descriptions …………………………………………………….16
• 25. Identifying Your Machine …………………………………………………………………..18
• 26. Machine Identification Plate ………………………………………………………….18
• 27. Component Identification Plates …………………………………………………….19
• 28. Machine Security ……………………………………………………………………………..21
• 29. Introduction …………………………………………………………………………………21
• 30. JCB Plantguard …………………………………………………………………………..21
• 31. Construction Equipment Security And Registration Scheme (CESAR) .21
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..23
• 34. Before Entering the Cab ……………………………………………………………………24
• 35. Entering and Leaving the Cab ……………………………………………………………25
• 36. Doors ……………………………………………………………………………………………..26
• 37. Opening and Closing the Doors …………………………………………………….26
• 38. Emergency Exit …………………………………………………………………………..27
• 39. Seat Controls …………………………………………………………………………………..28
• 40. Introduction …………………………………………………………………………………28
• 41. Air Suspension Seat …………………………………………………………………….28
• 42. Seat Belt …………………………………………………………………………………………30
• 43. Static Seat Belt ……………………………………………………………………………30
• 44. Visibility Aids ……………………………………………………………………………………31
• 45. Mirrors ……………………………………………………………………………………….31
• 46. Rear View System ……………………………………………………………………….33
• 47. Cab Layout ……………………………………………………………………………………..34
• 48. Component Key …………………………………………………………………………..34
• 49. Drive Controls, Switches and Instruments ……………………………………………36
• 50. Drive Controls ……………………………………………………………………………..36
• 51. Switches …………………………………………………………………………………….38
• 52. Instrument Panel …………………………………………………………………………42
• 53. Power Outlet ……………………………………………………………………………….49
• 54. Heater and Air Conditioning Controls ……………………………………………..50
• 55. Operating Levers ……………………………………………………………………………..51
• 56. Introduction …………………………………………………………………………………51
• 57. Body Control Lever ………………………………………………………………………52
• 58. Safety Equipment …………………………………………………………………………….53
• 59. Fire Extinguisher (if fitted) …………………………………………………………….53
• 60. Beacon ………………………………………………………………………………………54
• 61. Before Starting the Engine …………………………………………………………………55
• 62. Starting the Engine …………………………………………………………………………..56
• 63. Preparing the Machine For Travel ………………………………………………………58
• 64. Introduction …………………………………………………………………………………58
• 65. Preparing for Road Travel …………………………………………………………….58
• 66. Preparing For Site Travel ……………………………………………………………..58
• 67. Getting the Machine Moving ………………………………………………………………59
• 68. Operating Practices ……………………………………………………………………..59
• 69. Operating Procedure ……………………………………………………………………60
• 70. Stopping and Parking the Machine ……………………………………………………..61
• 71. Working with the Machine …………………………………………………………………62
• 72. Operating Practices and Site Safety ………………………………………………62
• 73. Safety Practices ………………………………………………………………………….62
• 74. Clothing and Safety Equipment ……………………………………………………..63
• 75. Danger Zone ………………………………………………………………………………63
• 76. Working with an ADT ……………………………………………………………………64
• 77. Use of Machines on Gradients or Slopes ………………………………………..67
• 78. Getting the Machine Unstuck ………………………………………………………..68
• 79. Operating Environment ……………………………………………………………………..69
• 80. Operating in Low Temperatures …………………………………………………….69
• 81. Operating in High Temperatures ……………………………………………………69
• 82. Operating in Dusty or Sandy Areas ………………………………………………..70
• 83. Operating in Coastal Regions ……………………………………………………….70
• 84. Operating on Wet or Soft Ground …………………………………………………..70
• 85. Cab Filters ………………………………………………………………………………….70
• 86. Refuelling the Machine ……………………………………………………………………..71
• 87. Low Fuel Levels ………………………………………………………………………….71
• 88. Filling the Tank ……………………………………………………………………………71
• 89. Moving a Disabled Machine ………………………………………………………………72
• 90. Introduction …………………………………………………………………………………72
• 91. Emergency Lowering of the Body ………………………………………………….72
• 92. Lifting the Machine ………………………………………………………………………73
• 93. Prepare the Machine for Towing …………………………………………………….74
• 94. Transporting the Machine ………………………………………………………………….76
• 95. Articulation Lock ………………………………………………………………………….77
• 96. Drive Position ……………………………………………………………………………..77
• 97. Storage of the Machine …………………………………………………………………….79
• 98. Introduction …………………………………………………………………………………79
• 99. Storage Area ………………………………………………………………………………79
• 100. Prepare the Machine for Storage …………………………………………………..79
• 101. Put the Machine into Storage ………………………………………………………..79
• 102. During Storage ……………………………………………………………………………79
• 103. Take the Machine Out of Storage …………………………………………………..80
• 104. Routine Maintenance
• 105. Service Requirements ………………………………………………………………………81
• 106. Introduction …………………………………………………………………………………81
• 107. Owner-Operator Support ………………………………………………………………81
• 108. Service-Maintenance Agreements …………………………………………………81
• 109. Initial Service and Inspection …………………………………………………………81
• 110. Obtaining Replacement Parts ………………………………………………………..82
• 111. Health and Safety …………………………………………………………………………….83
• 112. Lubricants …………………………………………………………………………………..83
• 113. Battery ……………………………………………………………………………………….85
• 114. Service Schedules ……………………………………………………………………………87
• 115. Introduction …………………………………………………………………………………87
• 116. How to Use the Service Schedules ………………………………………………..87
• 117. Calendar Equivalents …………………………………………………………………..87
• 118. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
• 119. Functional Tests and Final Inspection …………………………………………….91
• 120. Fluids, Lubricants and Capacities ……………………………………………………….93
• 121. Specifications ……………………………………………………………………………..93
• 122. Coolant Mixtures …………………………………………………………………………93
• 123. Fuel …………………………………………………………………………………………..95
• 124. Tools ………………………………………………………………………………………………97
• 125. Toolbox ………………………………………………………………………………………97
• 126. Carrying Tools onto the Machine ……………………………………………………97
• 127. Prepare the Machine for Maintenance ………………………………………………..98
• 128. Introduction …………………………………………………………………………………98
• 129. ADT 718 Warnings ………………………………………………………………………98
• 130. Make the Machine Safe (Body Lowered) ………………………………………..99
• 131. Make the Machine Safe (Body Raised) …………………………………………..99
• 132. Safety Mechanism ……………………………………………………………………..100
• 133. Cleaning the Machine ……………………………………………………………………..101
• 134. Introduction ……………………………………………………………………………….101
• 135. Preparing the Machine for Cleaning ……………………………………………..101
• 136. Cleaning the Machine …………………………………………………………………102
• 137. Checking for Damage ……………………………………………………………………..103
• 138. Check the Machine Body and Structure ………………………………………..103
• 139. Check the Tyres ………………………………………………………………………..103
• 140. Check the Seat and Seat Belt ……………………………………………………..103
• 141. Check the Hydraulic Hoses and Fittings ……………………………………….103
• 142. Check the Electrical Circuits ………………………………………………………..104
• 143. Check the ROPS-FOPS ……………………………………………………………..104
• 144. Greasing ……………………………………………………………………………………….105
• 145. Introduction ……………………………………………………………………………….105
• 146. Preparing the Machine for Greasing …………………………………………….105
• 147. Body Rams and the Pivot Points ………………………………………………….106
• 148. Centre Pivot and Steering Rams ………………………………………………….107
• 149. Driveshafts ……………………………………………………………………………….108
• 150. Centre Bearing Carrier ……………………………………………………………….109
• 151. Hydraulic Suspension Cylinder – ADT 718 Only ……………………………..109
• 152. Oiling …………………………………………………………………………………………… 110
• 153. Centre Pivot Casting …………………………………………………………………. 110
• 154. Access Panels ………………………………………………………………………………. 111
• 155. Cab Floor Panel ……………………………………………………………………….. 111
• 156. Engine Cover ……………………………………………………………………………. 111
• 157. Battery Box Cover …………………………………………………………………….. 111
• 158. Cab Heater …………………………………………………………………………………… 112
• 159. Cleaning the Filters …………………………………………………………………… 112
• 160. Brakes …………………………………………………………………………………………. 113
• 161. Park Brake ……………………………………………………………………………….. 113
• 162. Foot Brake ……………………………………………………………………………….. 115
• 163. Electrical System …………………………………………………………………………… 116
• 164. Battery …………………………………………………………………………………….. 116
• 165. Jump Starting the Engine …………………………………………………………… 118
• 166. Fuses ………………………………………………………………………………………. 119
• 167. Bulbs ……………………………………………………………………………………….121
• 168. Engine ………………………………………………………………………………………….122
• 169. Component Location ………………………………………………………………….122
• 170. Oil and Filter ……………………………………………………………………………..123
• 171. Cooling System …………………………………………………………………………126
• 172. Accessory Drive Belt ………………………………………………………………….129
• 173. Air Filter ……………………………………………………………………………………130
• 174. Fuel System …………………………………………………………………………………..131
• 175. Introduction ……………………………………………………………………………….131
• 176. Water Separator and Fuel Filter …………………………………………………..131
• 177. Bleeding the Fuel System …………………………………………………………..134
• 178. Hydraulic System ……………………………………………………………………………135
• 179. Introduction ……………………………………………………………………………….135
• 180. Releasing the Hydraulic Pressure ………………………………………………..135
• 181. Hydraulic Tank Filler Cap ……………………………………………………………136
• 182. Oil and Filters ……………………………………………………………………………137
• 183. Transmission …………………………………………………………………………………139
• 184. Gearbox ……………………………………………………………………………………139
• 185. Axles ………………………………………………………………………………………..141
• 186. Tyres and Wheels …………………………………………………………………………..144
• 187. Tyre Inflation ……………………………………………………………………………..144
• 188. Checking the Wheel Nut Torques …………………………………………………145
• 189. Windscreen Washer ……………………………………………………………………….146
• 190. Checking the Level …………………………………………………………………….146
• 191. Fire Extinguisher (if fitted) ………………………………………………………………..147
• 192. Checking the Fire Extinguisher ……………………………………………………147
• 193. Specifications
• 194. Machine Weights ……………………………………………………………………………149
• 195. Static Dimensions …………………………………………………………………………..150
• 196. Tyre Pressures ………………………………………………………………………………152
• 197. Introduction ……………………………………………………………………………….152
• 198. Specifications ……………………………………………………………………………152
• 199. Noise Data …………………………………………………………………………………….153
• 200. Introduction ……………………………………………………………………………….153
• 201. All Machines ……………………………………………………………………………..153
• 202. Vibration Data ………………………………………………………………………………..154
• 203. Introduction ……………………………………………………………………………….154
• 204. 714 ………………………………………………………………………………………….155
• 205. 718 ………………………………………………………………………………………….156
• 206. Specifications ……………………………………………………………………………157
• 207. Warranty Information
• 208. Machine Service Record Sheet ………………………………………………………..159
• 209. Registration Information ………………………………………………………………….161
• 210. European Community Standards
• 211. EC Declaration of Conformity …………………………………………………………..163
• 212. Introduction ……………………………………………………………………………….163
• 213. Explanation of the EC Declaration of Conformity ……………………………165