JCB 8025Z, 8030Z, 8035Z Operator Manual 9811-6250

Description

• Model List:
  • 8025Z, 8030Z, 8035Z

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………. xv
• 3. The Operator Manual ………………………………………………………………….. xv
• 4. Safety Warnings ………………………………………………………………………….xvi
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………2
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Cab-Canopy …………………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….3
• 13. Machine Description …………………………………………………………………………..4
• 14. The JCB Mini Excavator …………………………………………………………………4
• 15. Intended Use ………………………………………………………………………………..4
• 16. Component Locations ……………………………………………………………………4
• 17. Safety Check List ……………………………………………………………………………….6
• 18. Safety – Yours and Others ………………………………………………………………6
• 19. General Safety ……………………………………………………………………………..7
• 20. Operating Safety …………………………………………………………………………10
• 21. Maintenance Safety ……………………………………………………………………..22
• 22. Safety Labels …………………………………………………………………………………..33
• 23. Introduction …………………………………………………………………………………33
• 24. Safety Label Identification …………………………………………………………….34
• 25. Identifying Your Machine …………………………………………………………………..39
• 26. Data Plate …………………………………………………………………………………..39
• 27. Machine Security ……………………………………………………………………………..43
• 28. Introduction …………………………………………………………………………………43
• 29. JCB Plantguard …………………………………………………………………………..43
• 30. Construction Equipment Security And Registration Scheme (CESAR) .43
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..45
• 33. Before Entering the Cab ……………………………………………………………………46
• 34. Entering and Leaving the Cab ……………………………………………………………48
• 35. Entering the Cab …………………………………………………………………………49
• 36. Emergency Exit of Cab …………………………………………………………………49
• 37. Doors and Windows …………………………………………………………………………51
• 38. Opening and Closing the Door ………………………………………………………51
• 39. Securing the Door in the Open Position ………………………………………….52
• 40. Opening and Closing the Windscreen …………………………………………….54
• 41. Opening and Closing the Side Window …………………………………………..57
• 42. Seat Controls …………………………………………………………………………………..58
• 43. General ………………………………………………………………………………………58
• 44. Introduction …………………………………………………………………………………58
• 45. Standard Seat ……………………………………………………………………………..59
• 46. Suspension Seat – when fitted ……………………………………………………….60
• 47. Seat Belts ……………………………………………………………………………………….61
• 48. Static Seat Belt ……………………………………………………………………………61
• 49. Cab Layout ……………………………………………………………………………………..64
• 50. Switches and Instruments …………………………………………………………………66
• 51. Switches …………………………………………………………………………………….66
• 52. Instrument Cluster ……………………………………………………………………….70
• 53. Heater and Air Conditioning (if fitted) ……………………………………………..74
• 54. Heater Controls …………………………………………………………………………..74
• 55. Safety Equipment …………………………………………………………………………….75
• 56. Fire Extinguisher (If fitted) …………………………………………………………….75
• 57. Overload Warning System …………………………………………………………….76
• 58. Typical Load Chart ………………………………………………………………………77
• 59. Operating Levers-Pedals …………………………………………………………………..78
• 60. Engine Control …………………………………………………………………………….78
• 61. Track Controls …………………………………………………………………………….79
• 62. Dozer Controls ……………………………………………………………………………81
• 63. Excavator Controls ………………………………………………………………………83
• 64. Before Starting the Engine …………………………………………………………………95
• 65. Starting the Engine …………………………………………………………………………..98
• 66. Warming Up ………………………………………………………………………………..99
• 67. Immobiliser ……………………………………………………………………………….100
• 68. Stopping and Parking the Machine ……………………………………………………106
• 69. Operating Environment ……………………………………………………………………108
• 70. Introduction ……………………………………………………………………………….108
• 71. Operating in Low Temperatures …………………………………………………..108
• 72. Operating in a Cold Climate (Below 0°C) ………………………………………109
• 73. Operating in High Temperatures ………………………………………………….109
• 74. Operating in Dusty or Sandy Areas ……………………………………………… 110
• 75. Operating in Coastal Regions …………………………………………………….. 110
• 76. Operating on Wet or Soft Ground ………………………………………………… 110
• 77. Preparing the Machine for Travel …………………………………………………….. 111
• 78. Preparing for Site Travel …………………………………………………………….. 112
• 79. Working with your Machine …………………………………………………………….. 114
• 80. Operating Practices and Site Safety ……………………………………………. 114
• 81. Clothing and Safety Equipment …………………………………………………… 115
• 82. Log Moving-Handling …………………………………………………………………. 115
• 83. Danger Zone ……………………………………………………………………………. 115
• 84. Safety Warnings ……………………………………………………………………….. 116
• 85. Use of Machines on Gradients or Slopes ………………………………………121
• 86. Digging …………………………………………………………………………………….123
• 87. Working with the Dozer ………………………………………………………………127
• 88. Lifting (Object Handling) ……………………………………………………………..129
• 89. Getting the Machine Moving …………………………………………………………….132
• 90. Operating Practices ……………………………………………………………………132
• 91. Operating Procedure ………………………………………………………………….133
• 92. Refuelling the Machine ……………………………………………………………………134
• 93. Low Fuel Levels ………………………………………………………………………..134
• 94. Filling the Tank ………………………………………………………………………….134
• 95. Moving A Disabled Machine …………………………………………………………….137
• 96. Introduction ……………………………………………………………………………….137
• 97. Lowering the Boom in an Emergency …………………………………………..137
• 98. Retrieval …………………………………………………………………………………..138
• 99. Transporting the Machine ………………………………………………………………..140
• 100. Preparing for Road Travel …………………………………………………………..140
• 101. Before Using the Trailer-Transporter …………………………………………….141
• 102. Loading a Machine onto the Transporting Vehicle ………………………….142
• 103. Securing the Machine …………………………………………………………………144
• 104. Unloading a Machine from the Transporting Vehicle ……………………….146
• 105. Lifting a Machine ……………………………………………………………………………148
• 106. Storage of the Machine …………………………………………………………………..150
• 107. Introduction ……………………………………………………………………………….150
• 108. Storage Area …………………………………………………………………………….150
• 109. Prepare the Machine for Storage …………………………………………………150
• 110. Put the Machine into Storage ………………………………………………………151
• 111. During Storage ………………………………………………………………………….151
• 112. Take the Machine Out of Storage …………………………………………………152
• 113. Routine Maintenance
• 114. Service Requirements …………………………………………………………………….153
• 115. Introduction ……………………………………………………………………………….153
• 116. Owner-Operator Support …………………………………………………………….154
• 117. Service-Maintenance Agreements ……………………………………………….155
• 118. Fit for Purpose Tests for Lifting Equipment …………………………………….155
• 119. Obtaining Replacement Parts ………………………………………………………155
• 120. Health and Safety …………………………………………………………………………..156
• 121. Lubricants …………………………………………………………………………………156
• 122. Battery ……………………………………………………………………………………..160
• 123. Service Schedules ………………………………………………………………………….164
• 124. Introduction ……………………………………………………………………………….164
• 125. How to Use the Service Schedules ………………………………………………165
• 126. Pre Start Cold Checks, Service Points and Fluid Levels ………………….167
• 127. Functional Test and Final Inspection …………………………………………….172
• 128. Fluids, Lubricants and Capacities ……………………………………………………..174
• 129. Coolant Mixtures ……………………………………………………………………….175
• 130. Fuels ………………………………………………………………………………………..177
• 131. Tools …………………………………………………………………………………………….184
• 132. Carrying Tools onto the Machine ………………………………………………….184
• 133. Toolbox (if fitted) ………………………………………………………………………..184
• 134. Prepare the Machine for Maintenance ………………………………………………185
• 135. Introduction ……………………………………………………………………………….185
• 136. How to Make the Machine Safe (Boom Lowered) …………………………..186
• 137. Cleaning the Machine ……………………………………………………………………..187
• 138. Preparing the Machine for Cleaning ……………………………………………..187
• 139. Introduction ……………………………………………………………………………….187
• 140. Cleaning the Tracks ……………………………………………………………………189
• 141. Checking for Damage ……………………………………………………………………..191
• 142. Check the Machine Body and Structure ………………………………………..191
• 143. Check the Tyres ………………………………………………………………………..191
• 144. Check the Seat and Seat Belt ……………………………………………………..192
• 145. Check the Hydraulic Hoses and Fittings ……………………………………….192
• 146. Checking the ROPS-FOPS Structure ……………………………………………194
• 147. Checking the Ram Piston Rods …………………………………………………..194
• 148. Greasing ……………………………………………………………………………………….195
• 149. Introduction ……………………………………………………………………………….195
• 150. Pivot Pins …………………………………………………………………………………196
• 151. Slew Ring Bearings ……………………………………………………………………198
• 152. Slew Ring Gear Teeth ………………………………………………………………..199
• 153. Access Panels ……………………………………………………………………………….201
• 154. Engine Cover …………………………………………………………………………….201
• 155. Hydraulic Bay Cover …………………………………………………………………..202
• 156. Electrical System ……………………………………………………………………………203
• 157. Battery ……………………………………………………………………………………..203
• 158. Fuses ……………………………………………………………………………………….210
• 159. Bulbs ……………………………………………………………………………………….214
• 160. Engine ………………………………………………………………………………………….215
• 161. Oil and Filter ……………………………………………………………………………..215
• 162. Cooling System …………………………………………………………………………219
• 163. Fan Belt ……………………………………………………………………………………222
• 164. Air Filter ……………………………………………………………………………………224
• 165. Fuel System …………………………………………………………………………………..227
• 166. Introduction ……………………………………………………………………………….227
• 167. Water Separator and Engine Fuel Filter ………………………………………..229
• 168. Bleeding the System ………………………………………………………………….239
• 169. Hydraulic System ……………………………………………………………………………244
• 170. Introduction ……………………………………………………………………………….244
• 171. Releasing the Hydraulic Pressure ………………………………………………..246
• 172. Oil and Filter ……………………………………………………………………………..247
• 173. Tracks and Running Gear ……………………………………………………………….250
• 174. Checking the Track Gearbox Oil Level ………………………………………….250
• 175. Changing the Track Gearbox Oil ………………………………………………….251
• 176. Checking the Track Tension ………………………………………………………..252
• 177. Fire Extinguisher (if fitted) ………………………………………………………………..255
• 178. Checking the Fire Extinguisher ……………………………………………………255
• 179. Optional Attachments
• 180. Introduction ……………………………………………………………………………………257
• 181. Attachments for your Machine ………………………………………………………….260
• 182. Introduction ……………………………………………………………………………….260
• 183. Impact Protection ……………………………………………………………………………263
• 184. Connecting-Disconnecting Hydraulic Hoses ……………………………………….264
• 185. Introduction ……………………………………………………………………………….264
• 186. Connecting the Hydraulic Hoses ………………………………………………….265
• 187. Disconnecting the Hydraulic Hoses ………………………………………………267
• 188. Quick Release Couplings ……………………………………………………………269
• 189. Quickhitch Assembly ………………………………………………………………………272
• 190. Introduction ……………………………………………………………………………….272
• 191. Installation ………………………………………………………………………………..273
• 192. Removal …………………………………………………………………………………..274
• 193. Maintenance ……………………………………………………………………………..274
• 194. Buckets …………………………………………………………………………………………275
• 195. Bucket Selection ………………………………………………………………………..275
• 196. Removing a Bucket – Non Quickhitch Models ………………………………..276
• 197. Installing a Bucket – Non Quickhitch Models ………………………………….278
• 198. Removing a Bucket from a Quickhitch ………………………………………….279
• 199. Installing a Bucket on a Quickhitch ………………………………………………281
• 200. Replacing Bucket Teeth ………………………………………………………………283
• 201. Quickhitch Rockbreaker ………………………………………………………………….284
• 202. Introduction ……………………………………………………………………………….284
• 203. Removing a Quickhitch Rockbreaker ……………………………………………284
• 204. Installing a Quickhitch Rockbreaker ……………………………………………..288
• 205. Operation ………………………………………………………………………………….289
• 206. Specifications
• 207. Lifting Regulations and Safe Working Loads ………………………………………291
• 208. Information ……………………………………………………………………………….291
• 209. Machine Weights ……………………………………………………………………………292
• 210. Static Dimensions …………………………………………………………………………..293
• 211. Performance Dimensions ………………………………………………………………..295
• 212. Auxiliary Pressures …………………………………………………………………………297
• 213. Noise Data …………………………………………………………………………………….299
• 214. Introduction ……………………………………………………………………………….299
• 215. All Machines ……………………………………………………………………………..300
• 216. Vibration ……………………………………………………………………………………….301
• 217. Introduction ……………………………………………………………………………….301
• 218. 8025Z, 8030Z ……………………………………………………………………………303
• 219. 8035Z ………………………………………………………………………………………304
• 220. Warranty
• 221. Machine Service Record Sheet ………………………………………………………..307
• 222. Registration Information …………………………………………………………………. 311
• 223. European Community Standards
• 224. EC Declaration of Conformity …………………………………………………………..313
• 225. Introduction ……………………………………………………………………………….313
• 226. Explanation of the EC Declaration of Conformity ……………………………316