Name: JCB 8026 CTS, JCB 30PLUS Operator Manual 9831-2750
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Description

Model List:
- 8026 CTS, JCB 30PLUS

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 12
33. Safety Label Identification ……………………………………………………………………………………………………. 12
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 14
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 15
38. Cab Interior Light ……………………………………………………………………………………………………………….. 15
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 16
41. Work Lights ……………………………………………………………………………………………………………………….. 16
42. Beacon ……………………………………………………………………………………………………………………………… 16
43. Operation
44. Introduction
45. General ……………………………………………………………………………………………………………………………… 17
46. Operating Safety
47. General ……………………………………………………………………………………………………………………………… 18
48. Worksite Safety ………………………………………………………………………………………………………………….. 20
49. Risk Assessment ……………………………………………………………………………………………………………….. 21
50. Walk-Around Inspection
51. General ……………………………………………………………………………………………………………………………… 23
52. Entering and Leaving the Operator Station
53. General ……………………………………………………………………………………………………………………………… 24
54. Emergency Exit ………………………………………………………………………………………………………………….. 27
55. Doors
56. Operator Door ……………………………………………………………………………………………………………………. 28
57. Windows
58. Front Window …………………………………………………………………………………………………………………….. 30
59. Side Window ……………………………………………………………………………………………………………………… 31
60. Before Starting the Engine
61. General ……………………………………………………………………………………………………………………………… 33
62. Operator Seat
63. General ……………………………………………………………………………………………………………………………… 34
64. Basic Seat …………………………………………………………………………………………………………………………. 34
65. Suspension Seat ………………………………………………………………………………………………………………… 35
66. Seat Belt
67. General ……………………………………………………………………………………………………………………………… 36
68. Static Seat Belt ………………………………………………………………………………………………………………….. 36
69. Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 38
71. Warming Up ………………………………………………………………………………………………………………………. 39
72. Stopping and Parking
73. General ……………………………………………………………………………………………………………………………… 40
74. Preparing for Travel
75. General ……………………………………………………………………………………………………………………………… 41
76. Preparing for Worksite Travel ………………………………………………………………………………………………. 41
77. Beacon ……………………………………………………………………………………………………………………………… 41
78. Safety Equipment
79. General ……………………………………………………………………………………………………………………………… 43
80. Slew Lock …………………………………………………………………………………………………………………………. 43
81. Control Lock ………………………………………………………………………………………………………………………. 43
82. Drive Controls
83. Track Controls ……………………………………………………………………………………………………………………. 45
84. Hand Throttle Control …………………………………………………………………………………………………………. 45
85. Instruments
86. General ……………………………………………………………………………………………………………………………… 47
87. Instrument Panel ………………………………………………………………………………………………………………… 47
88. Fuel Gauge ……………………………………………………………………………………………………………………….. 47
89. Getting the Machine Moving
90. General ……………………………………………………………………………………………………………………………… 49
91. Slopes
92. General ……………………………………………………………………………………………………………………………… 50
93. Driving on Slopes ………………………………………………………………………………………………………………. 50
94. Working on Slopes …………………………………………………………………………………………………………….. 50
95. Driving the Machine
96. General ……………………………………………………………………………………………………………………………… 51
97. Operating Levers-Pedals
98. General ……………………………………………………………………………………………………………………………… 52
99. Control Layouts ………………………………………………………………………………………………………………….. 52
100. Excavator Arm Controls ………………………………………………………………………………………………………. 52
101. Dozer Blade Controls …………………………………………………………………………………………………………. 57
102. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 57
103. Lifting and Loading
104. General ……………………………………………………………………………………………………………………………… 59
105. Load Charts ………………………………………………………………………………………………………………………. 59
106. Working with the Excavator Arm
107. General ……………………………………………………………………………………………………………………………… 61
108. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 61
109. Lifting With the Excavator Arm …………………………………………………………………………………………….. 61
110. Digging ……………………………………………………………………………………………………………………………… 62
111. Working with the Dozer Blade
112. General ……………………………………………………………………………………………………………………………… 65
113. Dozing and Grading ……………………………………………………………………………………………………………. 65
114. Scraping and Cutting ………………………………………………………………………………………………………….. 65
115. Backfilling ………………………………………………………………………………………………………………………….. 66
116. Power Sockets
117. Auxiliary Power Socket ……………………………………………………………………………………………………….. 67
118. Fire Extinguisher
119. General ……………………………………………………………………………………………………………………………… 68
120. Moving a Disabled Machine
121. General ……………………………………………………………………………………………………………………………… 70
122. Getting the Machine Unstuck ………………………………………………………………………………………………. 70
123. Jump-Starting the Engine ……………………………………………………………………………………………………. 70
124. Retrieval ……………………………………………………………………………………………………………………………. 71
125. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 71
126. Lifting the Machine
127. General ……………………………………………………………………………………………………………………………… 73
128. Transporting the Machine
129. General ……………………………………………………………………………………………………………………………… 74
130. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 74
131. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 76
132. Operating Environment
133. General ……………………………………………………………………………………………………………………………… 78
134. Operating in Low Temperatures …………………………………………………………………………………………… 78
135. Operating in High Temperatures …………………………………………………………………………………………… 78
136. Refuelling
137. General ……………………………………………………………………………………………………………………………… 80
138. Low Fuel Levels …………………………………………………………………………………………………………………. 80
139. Filling the Tank …………………………………………………………………………………………………………………… 80
140. Attachments
141. Working with Attachments
142. Introduction ………………………………………………………………………………………………………………………… 81
143. Attachments for your Machine ……………………………………………………………………………………………… 81
144. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 82
145. Impact Protection ……………………………………………………………………………………………………………….. 85
146. Direct-Mounted Attachments
147. General ……………………………………………………………………………………………………………………………… 86
148. Quickhitch
149. Excavator Arm Quickhitch …………………………………………………………………………………………………… 87
150. Buckets
151. General ……………………………………………………………………………………………………………………………… 89
152. Bucket Teeth ……………………………………………………………………………………………………………………… 89
153. Rockbreaker
154. General ……………………………………………………………………………………………………………………………… 91
155. Preservation and Storage
156. Cleaning
157. General ……………………………………………………………………………………………………………………………… 95
158. Preparation ………………………………………………………………………………………………………………………… 95
159. Checking For Damage
160. General ……………………………………………………………………………………………………………………………… 97
161. Storage
162. General ……………………………………………………………………………………………………………………………… 98
163. Put into Storage …………………………………………………………………………………………………………………. 98
164. During Storage …………………………………………………………………………………………………………………… 98
165. Take out of Storage ……………………………………………………………………………………………………………. 99
166. Security
167. General ……………………………………………………………………………………………………………………………. 100
168. Maintenance
169. Introduction
170. General ……………………………………………………………………………………………………………………………. 101
171. Owner-Operator Support ……………………………………………………………………………………………………. 101
172. Service-Maintenance Agreements ………………………………………………………………………………………. 102
173. Obtaining Spare Parts ………………………………………………………………………………………………………. 102
174. Maintenance Safety
175. General ……………………………………………………………………………………………………………………………. 103
176. Fluids and Lubricants ……………………………………………………………………………………………………….. 104
177. Maintenance Schedules
178. General ……………………………………………………………………………………………………………………………. 108
179. How to Use the Maintenance Schedules …………………………………………………………………………….. 108
180. Maintenance Intervals ……………………………………………………………………………………………………….. 108
181. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 109
182. Functional Tests and Final Inspection …………………………………………………………………………………. 110
183. Maintenance Positions
184. General ……………………………………………………………………………………………………………………………. 112
185. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 112
186. Service Points
187. General ……………………………………………………………………………………………………………………………. 113
188. Access Apertures
189. General ……………………………………………………………………………………………………………………………. 116
190. Battery Cover …………………………………………………………………………………………………………………… 116
191. Engine Compartment Cover ………………………………………………………………………………………………. 116
192. Hydraulic Compartment Cover …………………………………………………………………………………………… 117
193. Tools
194. General ……………………………………………………………………………………………………………………………. 119
195. Toolbox ……………………………………………………………………………………………………………………………. 119
196. Lubrication
197. General ……………………………………………………………………………………………………………………………. 120
198. Preparation ………………………………………………………………………………………………………………………. 120
199. Attachments
200. General …………………………………………………………………………………………………………………………… 121
201. Body and Framework
202. General …………………………………………………………………………………………………………………………… 122
203. Slew Ring Bearings ………………………………………………………………………………………………………….. 122
204. Pivot Pins ………………………………………………………………………………………………………………………… 123
205. Operator Station
206. General …………………………………………………………………………………………………………………………… 125
207. Operator Protective Structure …………………………………………………………………………………………….. 125
208. Seat ………………………………………………………………………………………………………………………………… 125
209. Seat Belt …………………………………………………………………………………………………………………………. 125
210. Controls …………………………………………………………………………………………………………………………… 126
211. Engine
212. General …………………………………………………………………………………………………………………………… 127
213. Oil …………………………………………………………………………………………………………………………………… 127
214. Drive Belt ………………………………………………………………………………………………………………………… 130
215. Air Filter
216. General …………………………………………………………………………………………………………………………… 131
217. Dust Valve ………………………………………………………………………………………………………………………. 131
218. Fuel System
219. General …………………………………………………………………………………………………………………………… 132
220. Water Separator ………………………………………………………………………………………………………………. 132
221. Cooling System
222. General …………………………………………………………………………………………………………………………… 134
223. Coolant ……………………………………………………………………………………………………………………………. 134
224. Cooling Pack …………………………………………………………………………………………………………………… 134
225. Tracks
226. General …………………………………………………………………………………………………………………………… 136
227. Steel ……………………………………………………………………………………………………………………………….. 136
228. Rubber ……………………………………………………………………………………………………………………………. 138
229. Track Gearbox
230. Oil …………………………………………………………………………………………………………………………………… 139
231. Hydraulic System
232. General …………………………………………………………………………………………………………………………… 140
233. Services ………………………………………………………………………………………………………………………….. 141
234. Oil …………………………………………………………………………………………………………………………………… 141
235. Cylinders – Rams ……………………………………………………………………………………………………………… 141
236. Electrical System
237. General …………………………………………………………………………………………………………………………… 143
238. Battery …………………………………………………………………………………………………………………………….. 144
239. Battery Isolator ………………………………………………………………………………………………………………… 145
240. Fuses ……………………………………………………………………………………………………………………………… 145
241. Window Washer ……………………………………………………………………………………………………………….. 146
242. Miscellaneous
243. Fire Extinguisher ………………………………………………………………………………………………………………. 147
244. Technical Data
245. Static Dimensions
246. Dimensions ………………………………………………………………………………………………………………………. 149
247. Weights …………………………………………………………………………………………………………………………… 149
248. Visibility Diagrams …………………………………………………………………………………………………………….. 150
249. Performance Dimensions
250. Excavator Arm Dimensions and Performance ………………………………………………………………………. 152
251. Fluids, Lubricants and Capacities
252. General ……………………………………………………………………………………………………………………………. 154
253. Fuel ………………………………………………………………………………………………………………………………… 155
254. Coolant ……………………………………………………………………………………………………………………………. 161
255. Torque Values
256. General ……………………………………………………………………………………………………………………………. 163
257. Electrical System
258. General ……………………………………………………………………………………………………………………………. 164
259. Fuses ………………………………………………………………………………………………………………………………. 164
260. Engine
261. General ……………………………………………………………………………………………………………………………. 165
262. Hydraulic System
263. Auxiliary Circuits ………………………………………………………………………………………………………………. 166
264. Tracks
265. General ……………………………………….