JCB 8029 CTS Operator Manual 9821-7650

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9821-7650
  • Number of Pages: 200
  • Size: 16.9MB
  • Format: PDF

Description

  • Model List:

    • 8029 CTS
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 1
  • 9. Location of Manual ………………………………………………………………………………………………………………. 2
  • 10. Safety
  • 11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 12. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 13. General Safety …………………………………………………………………………………………………………………….. 3
  • 14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
  • 15. About the Product
  • 16. Introduction
  • 17. General ……………………………………………………………………………………………………………………………….. 5
  • 18. Name and Address of the Manufacturer …………………………………………………………………………………. 5
  • 19. Product Compliance ……………………………………………………………………………………………………………… 5
  • 20. Description
  • 21. General ……………………………………………………………………………………………………………………………….. 6
  • 22. Intended Use ……………………………………………………………………………………………………………………….. 6
  • 23. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
  • 24. Optional Equipment and Attachments …………………………………………………………………………………….. 6
  • 25. Danger Zone ……………………………………………………………………………………………………………………….. 6
  • 26. Main Component Locations …………………………………………………………………………………………………… 7
  • 27. Product and Component Identification
  • 28. Machine ………………………………………………………………………………………………………………………………. 8
  • 29. Engine ………………………………………………………………………………………………………………………………… 8
  • 30. Operator Protective Structure ………………………………………………………………………………………………… 9
  • 31. Safety Labels
  • 32. General ……………………………………………………………………………………………………………………………… 10
  • 33. Safety Label Identification ……………………………………………………………………………………………………. 10
  • 34. Operator Station
  • 35. Component Locations …………………………………………………………………………………………………………. 12
  • 36. Console Switches
  • 37. General ……………………………………………………………………………………………………………………………… 13
  • 38. Work Lights ……………………………………………………………………………………………………………………….. 13
  • 39. Beacon ……………………………………………………………………………………………………………………………… 13
  • 40. Overload Warning System …………………………………………………………………………………………………… 13
  • 41. Controls Isolation ……………………………………………………………………………………………………………….. 14
  • 42. Window Wipers ………………………………………………………………………………………………………………….. 14
  • 43. Interior Switches
  • 44. Ignition Switch ……………………………………………………………………………………………………………………. 15
  • 45. Cab Interior Light ……………………………………………………………………………………………………………….. 15
  • 46. Operation
  • 47. Introduction
  • 48. General ……………………………………………………………………………………………………………………………… 17
  • 49. Operating Safety
  • 50. General ……………………………………………………………………………………………………………………………… 18
  • 51. Worksite Safety ………………………………………………………………………………………………………………….. 20
  • 52. Risk Assessment ……………………………………………………………………………………………………………….. 21
  • 53. Walk-Around Inspection
  • 54. General ……………………………………………………………………………………………………………………………… 23
  • 55. Entering and Leaving the Operator Station
  • 56. General ……………………………………………………………………………………………………………………………… 24
  • 57. Emergency Exit ………………………………………………………………………………………………………………….. 26
  • 58. Doors
  • 59. Operator Door ……………………………………………………………………………………………………………………. 27
  • 60. Windows
  • 61. Front Window …………………………………………………………………………………………………………………….. 29
  • 62. Side Window ……………………………………………………………………………………………………………………… 30
  • 63. Before Starting the Engine
  • 64. General ……………………………………………………………………………………………………………………………… 32
  • 65. Operator Seat
  • 66. General ……………………………………………………………………………………………………………………………… 34
  • 67. Basic Seat …………………………………………………………………………………………………………………………. 34
  • 68. Suspension Seat ………………………………………………………………………………………………………………… 35
  • 69. Seat Belt
  • 70. General ……………………………………………………………………………………………………………………………… 36
  • 71. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
  • 72. Static Seat Belt ………………………………………………………………………………………………………………….. 37
  • 73. Starting the Engine
  • 74. General ……………………………………………………………………………………………………………………………… 40
  • 75. Immobiliser ………………………………………………………………………………………………………………………… 41
  • 76. Warming Up ………………………………………………………………………………………………………………………. 44
  • 77. Stopping and Parking
  • 78. General ……………………………………………………………………………………………………………………………… 46
  • 79. Preparing for Travel
  • 80. General ……………………………………………………………………………………………………………………………… 47
  • 81. Preparing for Worksite Travel ………………………………………………………………………………………………. 47
  • 82. Beacon ……………………………………………………………………………………………………………………………… 47
  • 83. Locks
  • 84. General ……………………………………………………………………………………………………………………………… 49
  • 85. Slew Lock …………………………………………………………………………………………………………………………. 49
  • 86. Control Lock ………………………………………………………………………………………………………………………. 49
  • 87. Drive Controls
  • 88. Track Controls ……………………………………………………………………………………………………………………. 51
  • 89. Hand Throttle Control …………………………………………………………………………………………………………. 51
  • 90. Instruments
  • 91. General ……………………………………………………………………………………………………………………………… 53
  • 92. Instrument Panel ………………………………………………………………………………………………………………… 53
  • 93. Fuel Gauge ……………………………………………………………………………………………………………………….. 53
  • 94. Getting the Machine Moving
  • 95. General ……………………………………………………………………………………………………………………………… 55
  • 96. Driving the Machine
  • 97. General ……………………………………………………………………………………………………………………………… 56
  • 98. Operating Levers-Pedals
  • 99. General ……………………………………………………………………………………………………………………………… 57
  • 100. Control Layouts ………………………………………………………………………………………………………………….. 57
  • 101. Excavator Arm Controls ………………………………………………………………………………………………………. 57
  • 102. Dozer Blade Controls …………………………………………………………………………………………………………. 62
  • 103. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 62
  • 104. Lifting and Loading
  • 105. General ……………………………………………………………………………………………………………………………… 65
  • 106. Load Charts ………………………………………………………………………………………………………………………. 65
  • 107. Overload Warning System …………………………………………………………………………………………………… 66
  • 108. Working with the Excavator Arm
  • 109. General ……………………………………………………………………………………………………………………………… 67
  • 110. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 67
  • 111. Lifting With the Excavator Arm …………………………………………………………………………………………….. 67
  • 112. Digging ……………………………………………………………………………………………………………………………… 68
  • 113. Working with the Dozer Blade
  • 114. General ……………………………………………………………………………………………………………………………… 71
  • 115. Dozing and Grading ……………………………………………………………………………………………………………. 71
  • 116. Scraping and Cutting ………………………………………………………………………………………………………….. 71
  • 117. Backfilling ………………………………………………………………………………………………………………………….. 72
  • 118. Slopes
  • 119. General ……………………………………………………………………………………………………………………………… 73
  • 120. Driving on Slopes ………………………………………………………………………………………………………………. 73
  • 121. Working on Slopes …………………………………………………………………………………………………………….. 73
  • 122. Heating, Ventilating and Air-Conditioning (HVAC)
  • 123. General ……………………………………………………………………………………………………………………………… 74
  • 124. Air-Conditioning Controls …………………………………………………………………………………………………….. 74
  • 125. Cab Heater Controls …………………………………………………………………………………………………………… 74
  • 126. Power Sockets
  • 127. Auxiliary Power Socket ……………………………………………………………………………………………………….. 76
  • 128. Battery Isolator
  • 129. General ……………………………………………………………………………………………………………………………… 77
  • 130. Fire Extinguisher
  • 131. General ……………………………………………………………………………………………………………………………… 78
  • 132. Moving a Disabled Product
  • 133. General ……………………………………………………………………………………………………………………………… 80
  • 134. Getting the Machine Unstuck ………………………………………………………………………………………………. 80
  • 135. Jump-Starting the Engine ……………………………………………………………………………………………………. 80
  • 136. Retrieval ……………………………………………………………………………………………………………………………. 81
  • 137. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 81
  • 138. Lifting the Product
  • 139. General ……………………………………………………………………………………………………………………………… 83
  • 140. Transporting the Product
  • 141. General ……………………………………………………………………………………………………………………………… 84
  • 142. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………….. 84
  • 143. Unloading the Product from the Transporting Vehicle-Trailer ……………………………………………………. 86
  • 144. Operating Environment
  • 145. General ……………………………………………………………………………………………………………………………… 87
  • 146. Operating in Low Temperatures …………………………………………………………………………………………… 87
  • 147. Operating in High Temperatures …………………………………………………………………………………………… 87
  • 148. Refuelling
  • 149. General ……………………………………………………………………………………………………………………………… 89
  • 150. Low Fuel Levels …………………………………………………………………………………………………………………. 89
  • 151. Filling the Tank …………………………………………………………………………………………………………………… 89
  • 152. Attachments
  • 153. Working with Attachments
  • 154. Introduction ………………………………………………………………………………………………………………………… 91
  • 155. Attachments for your Product ………………………………………………………………………………………………. 91
  • 156. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 92
  • 157. Impact Protection ……………………………………………………………………………………………………………….. 95
  • 158. Direct-Mounted Attachments
  • 159. General ……………………………………………………………………………………………………………………………… 96
  • 160. Quickhitch
  • 161. Excavator Arm Quickhitch …………………………………………………………………………………………………… 97
  • 162. Buckets
  • 163. General ……………………………………………………………………………………………………………………………… 99
  • 164. Bucket Teeth ……………………………………………………………………………………………………………………… 99
  • 165. Rockbreaker
  • 166. General ……………………………………………………………………………………………………………………………. 103
  • 167. Preservation and Storage
  • 168. Cleaning
  • 169. General ……………………………………………………………………………………………………………………………. 107
  • 170. Preparation ………………………………………………………………………………………………………………………. 107
  • 171. Checking For Damage
  • 172. General ……………………………………………………………………………………………………………………………. 109
  • 173. Storage
  • 174. General ……………………………………………………………………………………………………………………………. 110
  • 175. Put into Storage ……………………………………………………………………………………………………………….. 110
  • 176. During Storage …………………………………………………………………………………………………………………. 110
  • 177. Take out of Storage ………………………………………………………………………………………………………….. 111
  • 178. Security
  • 179. General ……………………………………………………………………………………………………………………………. 112
  • 180. JCB Plantguard ………………………………………………………………………………………………………………… 112
  • 181. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 112
  • 182. Maintenance
  • 183. Introduction
  • 184. General ……………………………………………………………………………………………………………………………. 113
  • 185. Owner-Operator Support ……………………………………………………………………………………………………. 113
  • 186. Service-Maintenance Agreements ………………………………………………………………………………………. 113
  • 187. Obtaining Spare Parts ………………………………………………………………………………………………………. 114
  • 188. Maintenance Safety
  • 189. General ……………………………………………………………………………………………………………………………. 115
  • 190. Fluids and Lubricants ……………………………………………………………………………………………………….. 116
  • 191. Maintenance Schedules
  • 192. General ……………………………………………………………………………………………………………………………. 120
  • 193. How to Use the Maintenance Schedules …………………………………………………………………………….. 120
  • 194. Maintenance Intervals ……………………………………………………………………………………………………….. 120
  • 195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 120
  • 196. Functional Tests and Final Inspection …………………………………………………………………………………. 122
  • 197. Maintenance Positions
  • 198. General ……………………………………………………………………………………………………………………………. 124
  • 199. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 124
  • 200. Service Points
  • 201. General ……………………………………………………………………………………………………………………………. 125
  • 202. Access Apertures
  • 203. General ……………………………………………………………………………………………………………………………. 128
  • 204. Battery Cover …………………………………………………………………………………………………………………… 128
  • 205. Engine Compartment Cover ………………………………………………………………………………………………. 128
  • 206. Hydraulic Compartment Cover …………………………………………………………………………………………… 129
  • 207. Tools
  • 208. General ……………………………………………………………………………………………………………………………. 131
  • 209. Toolbox ……………………………………………………………………………………………………………………………. 131
  • 210. Lubrication
  • 211. General ……………………………………………………………………………………………………………………………. 132
  • 212. Preparation ………………………………………………………………………………………………………………………. 132
  • 213. Attachments
  • 214. General …………………………………………………………………………………………………………………………… 133
  • 215. Body and Framework
  • 216. General …………………………………………………………………………………………………………………………… 134
  • 217. Slew Ring Bearings ………………………………………………………………………………………………………….. 134
  • 218. Pivot Pins ………………………………………………………………………………………………………………………… 135
  • 219. Operator Station
  • 220. General …………………………………………………………………………………………………………………………… 137
  • 221. Operator Protective Structure …………………………………………………………………………………………….. 137
  • 222. Seat ………………………………………………………………………………………………………………………………… 137
  • 223. Seat Belt …………………………………………………………………………………………………………………………. 137
  • 224. Controls …………………………………………………………………………………………………………………………… 138
  • 225. Engine
  • 226. General …………………………………………………………………………………………………………………………… 139
  • 227. Oil …………………………………………………………………………………………………………………………………… 139
  • 228. Drive Belt ………………………………………………………………………………………………………………………… 142
  • 229. Air Filter
  • 230. General …………………………………………………………………………………………………………………………… 144
  • 231. Dust Valve ………………………………………………………………………………………………………………………. 144
  • 232. Fuel System
  • 233. General …………………………………………………………………………………………………………………………… 145
  • 234. Water Separator ………………………………………………………………………………………………………………. 146
  • 235. Cooling System
  • 236. General …………………………………………………………………………………………………………………………… 147
  • 237. Coolant ……………………………………………………………………………………………………………………………. 147
  • 238. Cooling Pack …………………………………………………………………………………………………………………… 147
  • 239. Tracks
  • 240. General …………………………………………………………………………………………………………………………… 149
  • 241. Steel ……………………………………………………………………………………………………………………………….. 149
  • 242. Rubber ……………………………………………………………………………………………………………………………. 151
  • 243. Track Gearbox
  • 244. Oil …………………………………………………………………………………………………………………………………… 152
  • 245. Hydraulic System
  • 246. General …………………………………………………………………………………………………………………………… 153
  • 247. Services ………………………………………………………………………………………………………………………….. 154
  • 248. Oil …………………………………………………………………………………………………………………………………… 154
  • 249. Cylinder Rams …………………………………………………………………………………………………………………. 155
  • 250. Electrical System
  • 251. General …………………………………………………………………………………………………………………………… 156
  • 252. Battery …………………………………………………………………………………………………………………………….. 156
  • 253. Battery Isolator ………………………………………………………………………………………………………………… 157
  • 254. Fuses ……………………………………………………………………………………………………………………………… 158
  • 255. Window Washer ……………………………………………………………………………………………………………….. 159
  • 256. Miscellaneous
  • 257. Fire Extinguisher ………………………………………………………………………………………………………………. 160
  • 258. Technical Data
  • 259. Static Dimensions
  • 260. Dimensions ………………………………………………………………………………………………………………………. 161
  • 261. Weights ………………………………………………………………………………………..
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