JCB 8080 Operator Manual 9811-3900

Description

• Model List:
  • 8080

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Midi Excavator …………………………………………………………………2
• 15. Intended Use ………………………………………………………………………………..2
• 16. Component Locations ……………………………………………………………………3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………..10
• 22. Safety Decals ………………………………………………………………………………….15
• 23. Introduction …………………………………………………………………………………15
• 24. Safety Decal Recognition ……………………………………………………………..16
• 25. Typical Load Chart ………………………………………………………………………17
• 26. Identifying Your Machine …………………………………………………………………..18
• 27. Machine Identification Plate ………………………………………………………….18
• 28. Typical Product Identification Number …………………………………………….18
• 29. Component Identification Plates …………………………………………………….19
• 30. Machine Security ……………………………………………………………………………..20
• 31. Introduction …………………………………………………………………………………20
• 32. JCB Plantguard …………………………………………………………………………..20
• 33. Construction Equipment Security And Registration Scheme (CESAR) .20
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..21
• 36. Before Entering the Cab ……………………………………………………………………22
• 37. Entering and Leaving the Cab ……………………………………………………………23
• 38. Entering the Cab …………………………………………………………………………24
• 39. Leaving the Cab ………………………………………………………………………….24
• 40. Doors and Windows …………………………………………………………………………25
• 41. Opening and Closing the Door ………………………………………………………25
• 42. Opening and Closing the Front Upper Window ………………………………..26
• 43. Opening and Closing the Front Lower Window ………………………………..27
• 44. Emergency Exit …………………………………………………………………………..27
• 45. Door Sliding Window ……………………………………………………………………27
• 46. Opening and Closing the Sunblind …………………………………………………28
• 47. Seat Controls …………………………………………………………………………………..29
• 48. Introduction …………………………………………………………………………………29
• 49. Basic Seat ………………………………………………………………………………….29
• 50. Seat Belts ……………………………………………………………………………………….30
• 51. Static Seat Belt ……………………………………………………………………………30
• 52. Visibility Aids ……………………………………………………………………………………31
• 53. Mirrors and Adjustment ………………………………………………………………..31
• 54. Cab Layout ……………………………………………………………………………………..33
• 55. Component Key …………………………………………………………………………..34
• 56. Switches and Instruments …………………………………………………………………35
• 57. Right Console ……………………………………………………………………………..35
• 58. Left Console ……………………………………………………………………………….36
• 59. EMS Panel …………………………………………………………………………………38
• 60. Facia Panel ………………………………………………………………………………..44
• 61. Redundancy Switch ……………………………………………………………………..45
• 62. Mechanical Engine Speed Override ……………………………………………….45
• 63. Servo Controls Immobilisation ……………………………………………………….46
• 64. Cab Interior Light …………………………………………………………………………47
• 65. Radio (Optional) ………………………………………………………………………….47
• 66. Heater and Air Conditioning ………………………………………………………….48
• 67. Refuelling …………………………………………………………………………………..50
• 68. Safety Equipment …………………………………………………………………………….52
• 69. Fire Extinguisher (If fitted) …………………………………………………………….52
• 70. Overload Warning System …………………………………………………………….53
• 71. Operating Levers and Pedals …………………………………………………………….54
• 72. Excavator Controls ………………………………………………………………………54
• 73. Track Controls …………………………………………………………………………….61
• 74. Dozer Controls ……………………………………………………………………………62
• 75. Before Starting the Engine …………………………………………………………………63
• 76. Starting the Engine …………………………………………………………………………..65
• 77. Warming Up ………………………………………………………………………………..66
• 78. Preparing the Machine for Travel ……………………………………………………….67
• 79. Introduction …………………………………………………………………………………67
• 80. Travelling Position ……………………………………………………………………….67
• 81. Getting the Machine Moving ………………………………………………………………68
• 82. Operating Practices ……………………………………………………………………..68
• 83. Operating Procedure ……………………………………………………………………68
• 84. Stopping and Parking the Machine ……………………………………………………..70
• 85. Emergency Stopping of the Machine ………………………………………………70
• 86. Working with the Machine …………………………………………………………………71
• 87. Operating Practices and Site Safety ………………………………………………71
• 88. Log Moving/Handling ……………………………………………………………………71
• 89. Danger Zone ………………………………………………………………………………71
• 90. Safety Warnings ………………………………………………………………………….72
• 91. Travelling on Slopes …………………………………………………………………….74
• 92. Working on Slopes ………………………………………………………………………74
• 93. Digging ………………………………………………………………………………………75
• 94. Working with the Dozer ………………………………………………………………..78
• 95. Lifting (Object Handling) ……………………………………………………………….79
• 96. Operating Environment ……………………………………………………………………..81
• 97. Introduction …………………………………………………………………………………81
• 98. Operating in Cold Climates …………………………………………………………..81
• 99. Operating in a Cold Climate (Below 0°C) ………………………………………..81
• 100. Operating in a Hot Climate (Above 35°C) ……………………………………….81
• 101. Operating in Dusty or Sandy Areas ………………………………………………..82
• 102. Operating in Coastal Regions ……………………………………………………….82
• 103. Operating on Wet or Soft Ground …………………………………………………..82
• 104. Moving A Disabled Machine ………………………………………………………………83
• 105. Introduction …………………………………………………………………………………83
• 106. Lowering the Boom in an Emergency …………………………………………….83
• 107. Retrieval …………………………………………………………………………………….83
• 108. Transporting the Machine ………………………………………………………………….84
• 109. Preparing for Road Travel …………………………………………………………….84
• 110. Before Using the Trailer/Transporter ………………………………………………84
• 111. Loading a Machine onto the Transporting Vehicle ……………………………85
• 112. Securing the Machine …………………………………………………………………..86
• 113. Unloading a Machine from the Transporting Vehicle …………………………87
• 114. Lifting a Machine ……………………………………………………………………………..88
• 115. Storage of the Machine …………………………………………………………………….89
• 116. Introduction …………………………………………………………………………………89
• 117. Storage Area ………………………………………………………………………………89
• 118. Prepare the Machine for Storage …………………………………………………..89
• 119. Put the Machine into Storage ………………………………………………………..89
• 120. During Storage ……………………………………………………………………………89
• 121. Take the Machine Out of Storage …………………………………………………..90
• 122. Routine Maintenance
• 123. Service Requirements ………………………………………………………………………91
• 124. Introduction …………………………………………………………………………………91
• 125. Owner/Operator Support ………………………………………………………………91
• 126. Service/Maintenance Agreements …………………………………………………91
• 127. Obtaining Replacement Parts ………………………………………………………..91
• 128. Health and Safety …………………………………………………………………………….93
• 129. Lubricants …………………………………………………………………………………..93
• 130. Battery ……………………………………………………………………………………….95
• 131. Service Schedules ……………………………………………………………………………97
• 132. Introduction …………………………………………………………………………………97
• 133. How to Use the Service Schedules ………………………………………………..97
• 134. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………98
• 135. Functional Test and Final Inspection …………………………………………….101
• 136. Service Intervals for Attachments …………………………………………………102
• 137. Periodic Replacement of Safety Related Components ……………………103
• 138. Fluids, Lubricants and Capacities ……………………………………………………..104
• 139. Coolant Mixtures ……………………………………………………………………….105
• 140. Tools …………………………………………………………………………………………….106
• 141. Carrying Tools onto the Machine ………………………………………………….106
• 142. Tool Storage and Cool Box ………………………………………………………….106
• 143. Cleaning the Machine ……………………………………………………………………..107
• 144. Preparing the Machine for Cleaning ……………………………………………..107
• 145. Introduction ……………………………………………………………………………….107
• 146. Cleaning the Tracks ……………………………………………………………………108
• 147. Checking for Damage ……………………………………………………………………..109
• 148. Seat Belt ………………………………………………………………………………………. 110
• 149. Check the Seat and Seat Belt …………………………………………………….. 110
• 150. Checking the Cab/Canopy Frame ……………………………………………………. 111
• 151. Greasing ………………………………………………………………………………………. 112
• 152. Introduction ………………………………………………………………………………. 112
• 153. Grease Points …………………………………………………………………………… 113
• 154. Slew Ring Bearings …………………………………………………………………… 114
• 155. Slew Ring Teeth and Slew Pinion ………………………………………………… 115
• 156. Access Panels ………………………………………………………………………………. 116
• 157. Opening the Engine Cover …………………………………………………………. 116
• 158. Closing the Engine Cover …………………………………………………………… 116
• 159. Opening the Hydraulic Bay Cover ……………………………………………….. 116
• 160. Closing the Hydraulic Bay Cover …………………………………………………. 116
• 161. Electrical System …………………………………………………………………………… 117
• 162. Battery …………………………………………………………………………………….. 117
• 163. Fuses ………………………………………………………………………………………. 119
• 164. Battery Isolator (if installed) …………………………………………………………121
• 165. Windscreen Washer …………………………………………………………………..121
• 166. Engine ………………………………………………………………………………………….122
• 167. Checking the Oil Level ……………………………………………………………….122
• 168. Changing the Oil and Filter ………………………………………………………….122
• 169. Air Filter ……………………………………………………………………………………124
• 170. Checking the Coolant Level ………………………………………………………..125
• 171. Changing the Coolant …………………………………………………………………126
• 172. Cleaning the Radiator and Air Cooler ……………………………………………126
• 173. Adjusting the Fan Belt ………………………………………………………………..127
• 174. Fitting a New Fan Belt ………………………………………………………………..127
• 175. Fuel System …………………………………………………………………………………..128
• 176. Types of Fuel …………………………………………………………………………….128
• 177. Advice ………………………………………………………………………………………128
• 178. Filling the Tank ………………………………………………………………………….128
• 179. Draining Fuel Tank Impurities ………………………………………………………129
• 180. Draining the Water Separator ………………………………………………………129
• 181. Cleaning the Water Separator ……………………………………………………..129
• 182. Replacing the Fuel Filter Element ………………………………………………..131
• 183. Bleeding the Fuel System …………………………………………………………..132
• 184. Refuelling …………………………………………………………………………………132
• 185. Hydraulic System ……………………………………………………………………………133
• 186. Introduction ……………………………………………………………………………….133
• 187. Checking the Fluid Level …………………………………………………………….133
• 188. Adjusting the Fluid Level …………………………………………………………….134
• 189. Replacing the Hydraulic Filter ……………………………………………………..134
• 190. Checking the Ram Piston Rods …………………………………………………..134
• 191. Tracks and Running Gear ……………………………………………………………….135
• 192. Checking the Track Gearbox Oil Level ………………………………………….135
• 193. Changing the Track Gearbox Oil ………………………………………………….135
• 194. Checking / Adjusting the Track Tension ………………………………………..136
• 195. Checking the Track Shoes ………………………………………………………….137
• 196. Checking the rollers and Idler Wheels for Oil Leaks ……………………….138
• 197. Fault Finding ……………………………………………………………………………..139
• 198. Optional Attachments
• 199. Introduction ……………………………………………………………………………………145
• 200. Attachments for your Machine ………………………………………………………….146
• 201. Impact Protection ……………………………………………………………………………147
• 202. Quick Release Couplings ………………………………………………………………..148
• 203. Connecting and Disconnecting …………………………………………………….148
• 204. Operation ………………………………………………………………………………………150
• 205. Operating Hydraulic Breaker ……………………………………………………….150
• 206. Operating Attachments ……………………………………………………………….150
• 207. Quickhitch Assembly ………………………………………………………………………152
• 208. Introduction ……………………………………………………………………………….152
• 209. Installation ………………………………………………………………………………..152
• 210. Removal …………………………………………………………………………………..153
• 211. Maintenance ……………………………………………………………………………..153
• 212. Buckets …………………………………………………………………………………………154
• 213. Bucket Selection ………………………………………………………………………..154
• 214. Removing a Bucket – Non Quickhitch Models ………………………………..154
• 215. Installing a Bucket – Non Quickhitch Models ………………………………….154
• 216. Removing a Bucket from a Quickhitch ………………………………………….155
• 217. Installing a Bucket on a Quickhitch ………………………………………………157
• 218. Replacing Bucket Teeth ………………………………………………………………158
• 219. JCB Hammermaster Breakers ………………………………………………………….159
• 220. Introduction ……………………………………………………………………………….159
• 221. Removing a Quickhitch Breaker …………………………………………………..159
• 222. Installing a Quickhitch Breaker …………………………………………………….161
• 223. Specifications
• 224. Lifting Regulations and Safe Working Loads ………………………………………163
• 225. Information ……………………………………………………………………………….163
• 226. Static Dimensions …………………………………………………………………………..164
• 227. Performance Dimensions ………………………………………………………………..165
• 228. Machine Weights ……………………………………………………………………………166
• 229. Noise Data …………………………………………………………………………………….167
• 230. Vibration Data ………………………………………………………………………………..168
• 231. Introduction ……………………………………………………………………………….168
• 232. 8080 ………………………………………………………………………………………..169
• 233. Warranty Information
• 234. Machine Service Record Sheet ………………………………………………………..171
• 235. Registration Information ………………………………………………………………….173